Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Dodge Neon 1997.1999.2000.2004 Approved Dodge Neon 2000 EPL_7
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PL COOLING SYSTEM 7-1
COOLING SYSTEM
TABLE OF CONTENTS
page page
DESCRIPTION AND OPERATION COOLANT--ADDING ADDITIONAL. . . . . . . . . . . 18
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 1 COOLANT LEVEL--SERVICING . . . . . . . . . . . . . 18
COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 COOLING SYSTEM--DRAINING. . . . . . . . . . . . . 19
COOLANT PERFORMANCE . . . . . . . . . . . . . . . . . . 2 COOLING SYSTEM--REFILLING . . . . . . . . . . . . 19
COOLANT RECOVERY SYSTEM . . . . . . . . . . . . . . 3 REMOVAL AND INSTALLATION
ENGINE THERMOSTAT . . . . . . . . . . . . . . . . . . . . . 3 WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 19
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 WATER PUMP INLET TUBE . . . . . . . . . . . . . . . . 20
RADIATOR COOLING FAN MODULE. . . . . . . . . . . 3 ENGINE THERMOSTAT . . . . . . . . . . . . . . . . . . . . 20
COOLING SYSTEM PRESSURE CAP . . . . . . . . . . 4 RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
RADIATOR HOSES AND CLAMPS . . . . . . . . . . . . 5 RADIATOR DRAINCOCK . . . . . . . . . . . . . . . . . . . 22
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 COOLING FAN MODULE . . . . . . . . . . . . . . . . . . . 22
AUTOMATIC TRANSMISSION OIL COOLER. . . . . 6 COOLANT RECOVERY CONTAINER . . . . . . . . . . 23
ACCESSORY DRIVE BELTS . . . . . . . . . . . . . . . . . 6 ENGINE BLOCK HEATER . . . . . . . . . . . . . . . . . . 24
ENGINE BLOCK HEATER . . . . . . . . . . . . . . . . . . . 6 ACCESSORY DRIVE BELTS . . . . . . . . . . . . . . . . 24
DIAGNOSIS AND TESTING AUTOMATIC BELT TENSIONER & PULLEY . . . . 26
COOLING SYSTEM DIAGNOSIS . . . . . . . . . . . . . . 7 DISASSEMBLY AND ASSEMBLY
ENGINE THERMOSTAT TESTING . . . . . . . . . . . . 14 COOLING FAN MODULE . . . . . . . . . . . . . . . . . . . 26
ACCESSORY DRIVE BELT DIAGNOSIS. . . . . . . . 14 CLEANING AND INSPECTION
WATER PUMP DIAGNOSIS . . . . . . . . . . . . . . . . 15 WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 28
COOLING SYSTEM FLOW CHECK . . . . . . . . . . . 15 ACCESSORY DRIVE BELT INSPECTION . . . . . . . 28
ELECTRIC FAN MOTOR TEST. . . . . . . . . . . . . . . 15 COOLING SYSTEM CAP . . . . . . . . . . . . . . . . . . . 28
COOLANT CONCENTRATION TESTING. . . . . . . . 15 COOLING SYSTEM CLEANING . . . . . . . . . . . . . . 28
TESTING COOLING SYSTEM FOR LEAKS . . . . . 15 RADIATOR FLUSHING . . . . . . . . . . . . . . . . . . . . 28
PRESSURE CAP TO FILLER NECK SEAL REVERSE FLUSHING . . . . . . . . . . . . . . . . . . . . . 29
PRESSURE RELIEF CHECK . . . . . . . . . . . . . . . 16 CHEMICAL CLEANING . . . . . . . . . . . . . . . . . . . . 29
PRESSURE TESTING COOLING SYSTEM ADJUSTMENTS
PRESSURE CAP . . . . . . . . . . . . . . . . . . . . . . . 16 BELT TENSION . . . . . . . . . . . . . . . . . . . . . . . . . . 29
LOW COOLANT LEVEL AERATION . . . . . . . . . . . 17 SPECIFICATIONS
DEAERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 COOLING SYSTEM CAPACITY . . . . . . . . . . . . . . 30
TEMPERATURE GAUGE INDICATION . . . . . . . . . 17 TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . 30
ENGINE BLOCK HEATER . . . . . . . . . . . . . . . . . . 17 SPECIAL TOOLS
SERVICE PROCEDURES COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
COOLANT LEVEL CHECK--ROUTINE. . . . . . . . . 17
DESCRIPTION AND OPERATION clamps, air conditioning condenser and transmission
oil lines.
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