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HAC


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VENTILATION, HEATER & AIR CONDITIONER

                                                                                                                                                                  A




 HEATER & AIR CONDITIONING CONTROL SYSTEM
                                                                                 SECTION                   HAC                                                    B



                                                                                                                                                                  C


                                                                                                                                                                  D


                                                                                                                                                                  E
                                                                 CONTENTS
         AUTOMATIC AIR CONDITIONER                                               WITHOUT LEFT AND RIGHT VENTILATION TEM-                                          F
                                                                                 PERATURE SEPARATELY CONTROL SYSTEM ....17
BASIC INSPECTION ................................... 5
                                                .                                 WITHOUT LEFT AND RIGHT VENTILATION
                                                                                  TEMPERATURE SEPARATELY CONTROL                                                  G
DIAGNOSIS AND REPAIR WORKFLOW ......... 5
                                  .                                               SYSTEM : Description ............................................17
                                                                                                                                                .
  Work Flow ................................................................ 5
                                                                      .           WITHOUT LEFT AND RIGHT VENTILATION
                                                                                  TEMPERATURE SEPARATELY CONTROL
INSPECTION AND ADJUSTMENT .................... 6
                                         .                                                                                                                        H
                                                                                  SYSTEM : Fail-Safe ...............................................17
                                                                                                                                                .
WITHOUT LEFT AND RIGHT VENTILATION TEM-                                           WITHOUT LEFT AND RIGHT VENTILATION
PERATURE SEPARATELY CONTROL SYSTEM ...... 6                                       TEMPERATURE SEPARATELY CONTROL
 WITHOUT LEFT AND RIGHT VENTILATION                                               SYSTEM : Component Part Location .....................18      .                 HAC
 TEMPERATURE SEPARATELY CONTROL                                                   WITHOUT LEFT AND RIGHT VENTILATION
 SYSTEM : Description & Inspection ......................... 6
                                                      .                           TEMPERATURE SEPARATELY CONTROL
 WITHOUT LEFT AND RIGHT VENTILATION                                               SYSTEM : Component's role ..................................20.                 J
 TEMPERATURE SEPARATELY CONTROL
                                                                                 WITH LEFT AND RIGHT VENTILATION TEMPER-
 SYSTEM : Temperature Setting Trimmer ................ 8
                                                      .
                                                                                 ATURE SEPARATELY CONTROL SYSTEM ..........21                            .
 WITHOUT LEFT AND RIGHT VENTILATION                                                                                                                               K
                                                                                  WITH LEFT AND RIGHT VENTILATION TEM-
 TEMPERATURE SEPARATELY CONTROL
                                                                                  PERATURE SEPARATELY CONTROL SYSTEM
 SYSTEM : Foot Position Setting Trimmer ................ 9
                                                      .
                                                                                  : Description ............................................................21
                                                                                                                                                         .
 WITHOUT LEFT AND RIGHT VENTILATION
                                                                                  WITH LEFT AND RIGHT VENTILATION TEM-                                            L
 TEMPERATURE SEPARATELY CONTROL
                                                                                  PERATURE SEPARATELY CONTROL SYSTEM
 SYSTEM : Inlet Port Memory Function .................. 10
                                                      .
                                                                                  : Fail-Safe ...............................................................22
                                                                                                                                                         .
WITH LEFT AND RIGHT VENTILATION TEMPER-                                           WITH LEFT AND RIGHT VENTILATION TEM-                                            M
ATURE SEPARATELY CONTROL SYSTEM .......... 11                 .                   PERATURE SEPARATELY CONTROL SYSTEM
 WITH LEFT AND RIGHT VENTILATION TEM-                                             : Component Part Location .....................................22      .
 PERATURE SEPARATELY CONTROL SYSTEM                                               WITH LEFT AND RIGHT VENTILATION TEM-
                                                                                  PERATURE SEPARATELY CONTROL SYSTEM                                              N
 : Description & Inspection ...................................... 11
                                                              .
 WITH LEFT AND RIGHT VENTILATION TEM-                                             : Component's role .................................................24 .
 PERATURE SEPARATELY CONTROL SYSTEM
 : Temperature Setting Trimmer .............................. 13
                                                              .
                                                                                 AUTOMATIC AIR CONDITIONER SYSTEM .... 26                                         O
 WITH LEFT AND RIGHT VENTILATION TEM-                                            WITHOUT LEFT AND RIGHT VENTILATION TEM-
 PERATURE SEPARATELY CONTROL SYSTEM                                              PERATURE SEPARATELY CONTROL SYSTEM ....26
 : Foot Position Setting Trimmer .............................. 14
                                                              .                   WITHOUT LEFT AND RIGHT VENTILATION                                              P
 WITH LEFT AND RIGHT VENTILATION TEM-                                             TEMPERATURE SEPARATELY CONTROL
 PERATURE SEPARATELY CONTROL SYSTEM                                               SYSTEM : System Diagram ...................................26
                                                                                                                                         .
 : Inlet Port Memory Function .................................. 15
                                                              .                   WITHOUT LEFT AND RIGHT VENTILATION
                                                                                  TEMPERATURE SEPARATELY CONTROL
FUNCTION DIAGNOSIS ............................. 17
                                             .                                    SYSTEM : System Description ...............................26
                                                                                                                                         .
COMPRESSOR CONTROL FUNCTION ...........17
                                   .


Revision: 2007 November                                                   HAC-1                                                                 2008 EX35
  WITHOUT LEFT AND RIGHT VENTILATION                                         WITHOUT LEFT AND RIGHT VENTILATION
  TEMPERATURE SEPARATELY CONTROL                                             TEMPERATURE SEPARATELY CONTROL
  SYSTEM : Component Part Location .................... 31
                                                     .                       SYSTEM : System Description .............................. 52
                                                                                                                                    .
  WITHOUT LEFT AND RIGHT VENTILATION
  TEMPERATURE SEPARATELY CONTROL                                           WITH LEFT AND RIGHT VENTILATION TEMPER-
  SYSTEM : Component Description ....................... 33
                                                     .                     ATURE SEPARATELY CONTROL SYSTEM .......... 53                    .
                                                                            WITH LEFT AND RIGHT VENTILATION TEM-
WITH LEFT AND RIGHT VENTILATION TEMPER-                                     PERATURE SEPARATELY CONTROL SYSTEM
ATURE SEPARATELY CONTROL SYSTEM .......... 34                    .          : System Diagram .................................................. 53
                                                                                                                                            .
 WITH LEFT AND RIGHT VENTILATION TEM-                                       WITH LEFT AND RIGHT VENTILATION TEM-
 PERATURE SEPARATELY CONTROL SYSTEM                                         PERATURE SEPARATELY CONTROL SYSTEM
 : System Diagram .................................................. 34
                                                                 .          : System Description .............................................. 53
                                                                                                                                            .
 WITH LEFT AND RIGHT VENTILATION TEM-
 PERATURE SEPARATELY CONTROL SYSTEM                                        MAGNET CLUTCH CONTROL SYSTEM ........ 55
                                                                                                             .
 : System Description .............................................. 35
                                                                 .           System Diagram .................................................... 55
                                                                                                                                             .
 WITH LEFT AND RIGHT VENTILATION TEM-                                        System Description ................................................ 55
                                                                                                                                             .
 PERATURE SEPARATELY CONTROL SYSTEM
                                                                           DIAGNOSIS SYSTEM (UNIFIED METER & A/
 : Component Part Location .................................... 40
                                                                 .
 WITH LEFT AND RIGHT VENTILATION TEM-
                                                                           C AMP.) ............................................................ 57
                                                                                                                                            .
 PERATURE SEPARATELY CONTROL SYSTEM                                        WITHOUT LEFT AND RIGHT VENTILATION TEM-
 : Component Description ....................................... 42
                                                                 .         PERATURE SEPARATELY CONTROL SYSTEM ... 57
                                                                            WITHOUT LEFT AND RIGHT VENTILATION
CAN COMMUNICATION SYSTEM .................. 44
                                        .
                                                                            TEMPERATURE SEPARATELY CONTROL
  System Description ................................................ 44
                                                                  .
                                                                            SYSTEM : Diagnosis Description .......................... 57
                                                                                                                                  .
MODE DOOR CONTROL SYSTEM ................. 45
                                       .                                    WITHOUT LEFT AND RIGHT VENTILATION
  System Diagram .................................................... 45
                                                                  .         TEMPERATURE SEPARATELY CONTROL
  System Description ................................................ 45
                                                                  .         SYSTEM : CONSULT-III Function ......................... 62
                                                                                                                                  .

AIR MIX DOOR CONTROL SYSTEM .............. 47
                                       .                                   WITH LEFT AND RIGHT VENTILATION TEMPER-
                                                                           ATURE SEPARATELY CONTROL SYSTEM .......... 63                   .
WITHOUT LEFT AND RIGHT VENTILATION TEM-                                     WITH LEFT AND RIGHT VENTILATION TEM-
PERATURE SEPARATELY CONTROL SYSTEM ... 47                                   PERATURE SEPARATELY CONTROL SYSTEM
 WITHOUT LEFT AND RIGHT VENTILATION                                         : Diagnosis Description .......................................... 63
                                                                                                                                           .
 TEMPERATURE SEPARATELY CONTROL                                             WITH LEFT AND RIGHT VENTILATION TEM-
 SYSTEM : System Diagram .................................. 47
                                                        .                   PERATURE SEPARATELY CONTROL SYSTEM
 WITHOUT LEFT AND RIGHT VENTILATION                                         : CONSULT-III Function ......................................... 68
                                                                                                                                           .
 TEMPERATURE SEPARATELY CONTROL
 SYSTEM : System Description .............................. 47
                                                        .                  COMPONENT DIAGNOSIS ....................... 70
WITH LEFT AND RIGHT VENTILATION TEMPER-                                    MODE DOOR MOTOR ..................................... 70
                                                                                                                             .
ATURE SEPARATELY CONTROL SYSTEM .......... 48                    .           Description ............................................................. 70
                                                                                                                                                   .
 WITH LEFT AND RIGHT VENTILATION TEM-                                        Component Function Check ................................. 70         .
 PERATURE SEPARATELY CONTROL SYSTEM                                          Diagnosis Procedure .............................................. 70 .
 : System Diagram .................................................. 48
                                                                 .
 WITH LEFT AND RIGHT VENTILATION TEM-                                      AIR MIX DOOR MOTOR .................................. 73
                                                                                                                             .
 PERATURE SEPARATELY CONTROL SYSTEM                                        WITHOUT LEFT AND RIGHT VENTILATION TEM-
 : System Description .............................................. 48
                                                                 .         PERATURE SEPARATELY CONTROL SYSTEM ... 73
INTAKE DOOR CONTROL SYSTEM ............... 50
                                       .                                    WITHOUT LEFT AND RIGHT VENTILATION
                                                                            TEMPERATURE SEPARATELY CONTROL
  System Diagram .................................................... 50
                                                                  .
                                                                            SYSTEM : Description ........................................... 73
                                                                                                                                         .
  System Description ................................................ 50
                                                                  .
                                                                            WITHOUT LEFT AND RIGHT VENTILATION
BLOWER MOTOR CONTROL SYSTEM ......... 52
                                  .                                         TEMPERATURE SEPARATELY CONTROL
                                                                            SYSTEM : Component Function Check ............... 73         .
WITHOUT LEFT AND RIGHT VENTILATION TEM-                                     WITHOUT LEFT AND RIGHT VENTILATION
PERATURE SEPARATELY CONTROL SYSTEM ... 52                                   TEMPERATURE SEPARATELY CONTROL
 WITHOUT LEFT AND RIGHT VENTILATION                                         SYSTEM : Diagnosis Procedure ............................ 73 .
 TEMPERATURE SEPARATELY CONTROL
 SYSTEM : System Diagram .................................. 52
                                                        .                  WITH LEFT AND RIGHT VENTILATION TEMPER-
                                                                           ATURE SEPARATELY CONTROL SYSTEM .......... 74
                                                                                                                  .


Revision: 2007 November                                             HAC-2                                                                 2008 EX35
  WITH LEFT AND RIGHT VENTILATION TEM-                                             Diagnosis Procedure ..............................................95
                                                                                                                                                 .
  PERATURE SEPARATELY CONTROL SYSTEM                                               Component Inspection ............................................96
                                                                                                                                                 .                 A
  : Description ........................................................... 74
                                                                       .
  WITH LEFT AND RIGHT VENTILATION TEM-                                           SUNLOAD SENSOR ......................................... 97
  PERATURE SEPARATELY CONTROL SYSTEM                                               Description ..............................................................97
                                                                                                                                                         .
                                                                                   Component Function Check .................................97          .         B
  : Component Function Check ............................... 75        .
  WITH LEFT AND RIGHT VENTILATION TEM-                                             Diagnosis Procedure ..............................................97  .
  PERATURE SEPARATELY CONTROL SYSTEM                                               Component Inspection ............................................98   .
  : Diagnosis Procedure ............................................ 75.                                                                                           C
                                                                                 INTAKE SENSOR ........................................... 100
INTAKE DOOR MOTOR ...................................78
                                                 .                                 Description ............................................................ 100
                                                                                                                                                         .
  Description ............................................................. 78
                                                                       .           Component Function Check ............................... 100          .
                                                                                                                                                                   D
  Component Function Check ................................. 78        .           Diagnosis Procedure ............................................ 100  .
  Diagnosis Procedure .............................................. 78.           Component Inspection .......................................... 101   .

BLOWER MOTOR .............................................80
                                                      .                          POWER SUPPLY AND GROUND CIRCUIT                                                   E
                                                                                 FOR AUTO AMP. ............................................ 103
WITHOUT LEFT AND RIGHT VENTILATION TEM-                                            Description ............................................................ 103
                                                                                                                                                         .
PERATURE SEPARATELY CONTROL SYSTEM .... 80                                         Component Function Check ................................. 104        .         F
 WITHOUT LEFT AND RIGHT VENTILATION                                                Diagnosis Procedure ............................................ 104  .
 TEMPERATURE SEPARATELY CONTROL
 SYSTEM : Description ........................................... 80
                                                             .                   ECU DIAGNOSIS ...................................... 105
                                                                                                                                    .
 WITHOUT LEFT AND RIGHT VENTILATION                                                                                                                                G
 TEMPERATURE SEPARATELY CONTROL                                                  ECM ................................................................. 105
 SYSTEM : Component Function Check ............... 80        .                     Reference Value ................................................... 105
                                                                                                                                                    .
 WITHOUT LEFT AND RIGHT VENTILATION                                                                                                                                H
                                                                                 AUTO AMP. ..................................................... 122
 TEMPERATURE SEPARATELY CONTROL
                                                                                   Reference Value ................................................... 122.
 SYSTEM : Diagnosis Procedure ............................ 81.
                                                                                   Wiring Diagram - AIR CONDITIONER CONTROL
 WITHOUT LEFT AND RIGHT VENTILATION                                                                                                                                HAC
                                                                                   SYSTEM - ............................................................. 124
                                                                                                                                                          .
 TEMPERATURE SEPARATELY CONTROL
                                                                                   Fail-Safe ............................................................... 130
                                                                                                                                                          .
 SYSTEM : Component Inspection ......................... 83  .

WITH LEFT AND RIGHT VENTILATION TEMPER-                                          SYMPTOM DIAGNOSIS ........................... 132
                                                                                                                             .                                     J
ATURE SEPARATELY CONTROL SYSTEM .......... 83                         .          AIR CONDITIONER CONTROL ...................... 132
 WITH LEFT AND RIGHT VENTILATION TEM-
                                                                                   Diagnosis Chart By Symptom ............................... 132
                                                                                                                                           .
 PERATURE SEPARATELY CONTROL SYSTEM                                                                                                                                K
 : Description ........................................................... 83
                                                                      .          INSUFFICIENT COOLING .............................. 134
 WITH LEFT AND RIGHT VENTILATION TEM-                                              Description ............................................................ 134
                                                                                                                                                         .
 PERATURE SEPARATELY CONTROL SYSTEM                                                Inspection procedure ............................................ 134 .
                                                                                                                                                                   L
 : Component Function Check ............................... 84        .
 WITH LEFT AND RIGHT VENTILATION TEM-                                            INSUFFICIENT HEATING ............................... 137
 PERATURE SEPARATELY CONTROL SYSTEM                                                Description ............................................................ 137
                                                                                                                                                         .
 : Diagnosis Procedure ............................................ 84.            Inspection procedure ............................................ 137 .         M
 WITH LEFT AND RIGHT VENTILATION TEM-
 PERATURE SEPARATELY CONTROL SYSTEM                                              NOISE .............................................................. 139
 : Component Inspection ......................................... 86  .            Description ............................................................ 139
                                                                                                                                                         .
                                                                                                                                                                   N
                                                                                   Inspection procedure ............................................ 139 .
MAGNET CLUTCH ............................................88
                                                      .
  Description ............................................................. 88
                                                                       .         SELF-DIAGNOSIS CANNOT BE PER-
  Component Function Check ................................... 88      .         FORMED ......................................................... 141              O
  Diagnosis Procedure .............................................. 88.           Description ............................................................ 141
                                                                                                                                                         .
                                                                                   Inspection procedure ............................................ 141 .
AMBIENT SENSOR ..........................................91
                                                     .                                                                                                             P
  Description ............................................................. 91
                                                                       .         MEMORY FUNCTION DOES NOT OPERATE. 142
  Component Function Check ................................. 91        .           Description ............................................................ 142
                                                                                                                                                         .
  Diagnosis Procedure .............................................. 91.           Inspection procedure ............................................ 142 .
  Component Inspection ........................................... 92  .
                                                                                 PRECAUTION ........................................... 143
                                                                                                                                      .
IN-VEHICLE SENSOR ......................................94
                                                    .
  Description ............................................................. 94
                                                                       .
                                                                                 PRECAUTIONS ............................................... 143
  Component Function Check ................................. 94        .

Revision: 2007 November                                                   HAC-3                                                                 2008 EX35
 Precaution for Supplemental Restraint System                                   Refrigerant Connection ........................................ 145
                                                                                                                                                .
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                        Service Equipment ............................................... 149
                                                                                                                                                .
 SIONER" ...............................................................143
                                                                      .
 Precaution Necessary for Steering Wheel Rota-                                COMPRESSOR ............................................... 152
                                                                                                                                      .
 tion after Battery Disconnect ................................143    .         General Precautions ............................................ 152
                                                                                                                                               .
 Precaution for Procedure without Cowl Top Cover 144                  ..
                                                                              LEAK DETECTION DYE ................................. 153
                                                                                                                                .
 Precautions For Xenon Headlamp Service ..........144                 .
                                                                                General Precautions ............................................ 153
                                                                                                                                               .
 Working with HFC-134a (R-134a) ........................144           .
 General Refrigerant Precaution ............................145       .




Revision: 2007 November                                                HAC-4                                                           2008 EX35
                            DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >                                                 [AUTOMATIC AIR CONDITIONER]

BASIC INSPECTION                                                                                                        A
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow                                                                                     INFOID:0000000003545559
                                                                                                                        B

DETAILED FLOW
1.LISTEN TO CUSTOMER COMPLAINT                                                                                          C
Listen to customer complaint. (Get detailed information about the conditions and environment when the symp-
tom occurs.)
                                                                                                                        D
         >> GO TO 2.
2.VERIFY THE SYMPTOM WITH OPERATIONAL CHECK                                                                             E
Verify the symptom with operational check. Refer to HAC-6, "WITHOUT LEFT AND RIGHT VENTILATION
TEMPERATURE SEPARATELY CONTROL SYSTEM : Description & Inspection" (Without left and right venti-
lation temperature separately control system) or HAC-11, "WITH LEFT AND RIGHT VENTILATION TEMPER-                       F
ATURE SEPARATELY CONTROL SYSTEM : Description & Inspection" (With left and right ventilation
temperature separately control system).
                                                                                                                        G
         >> GO TO 3.
3.GO TO APPROPRIATE TROUBLE DIAGNOSIS
                                                                                                                        H
Go to appropriate trouble diagnosis (Refer to HAC-132, "Diagnosis Chart By Symptom" below).

         >> GO TO 4.
                                                                                                                        HAC
4.REPAIR OR REPLACE
Repair or replace the specific parts.
                                                                                                                        J
         >> GO TO 5.
5.FINAL CHECK                                                                                                           K
Final check.
Is the inspection result normal?
  YES >> CHECK OUT                                                                                                      L
  NO      >> GO TO 3.

                                                                                                                        M



                                                                                                                        N



                                                                                                                        O



                                                                                                                        P




Revision: 2007 November                          HAC-5                                             2008 EX35
                                INSPECTION AND ADJUSTMENT
< BASIC INSPECTION >                                                   [AUTOMATIC AIR CONDITIONER]
INSPECTION AND ADJUSTMENT
WITHOUT LEFT AND RIGHT VENTILATION TEMPERATURE SEPARATELY
CONTROL SYSTEM
WITHOUT LEFT AND RIGHT VENTILATION TEMPERATURE SEPARATELY CON-
TROL SYSTEM : Description & Inspection                                                           INFOID:0000000003545560




DESCRIPTION
The purpose of the operational check is to check that the individual system operates normally.

         Conditions        : Engine running at normal operating temperature

INSPECTION PROCEDURE
Memory Function
1. Turn temperature control dial clockwise until 32



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