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PWC


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BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

                                                                                                                                                                     A




                                        POWER WINDOW CONTROL SYSTEM
                                                                                 SECTION                 PWC                                                         B



                                                                                                                                                                     C


                                                                                                                                                                     D


                                                                                                                                                                     E
                                                                 CONTENTS
BASIC INSPECTION ................................... 4
                                                .                                 BCM ..........................................................................13
                                                                                                                                                            .        F
                                                                                   BCM : Diagnosis Procedure ...................................13          .
DIAGNOSIS AND REPAIR WORKFLOW ......... 4
                                  .
  WorkFlow ................................................................. 4
                                                                      .           POWER WINDOW MAIN SWITCH ...........................13                .
                                                                                                                                                                     G
                                                                                   POWER WINDOW MAIN SWITCH : Diagnosis
INSPECTION AND ADJUSTMENT .................... 5
                                         .                                         Procedure ...............................................................13
                                                                                                                                                        .

ADDITIONAL SERVICE WHEN REMOVING BAT-                                             FRONT POWER WINDOW SWITCH (PASSEN-                                                 H
TERY NEGATIVE TERMINAL .................................... 5     .               GER SIDE) ................................................................14
                                                                                                                                                        .
 ADDITIONAL SERVICE WHEN REMOVING                                                  FRONT POWER WINDOW SWITCH (PASSEN-
 BATTERY NEGATIVE TERMINAL : Description ...... 5                                  GER SIDE) : Diagnosis Procedure .........................14          .
                                                                                                                                                                     I
 ADDITIONAL SERVICE WHEN REMOVING
 BATTERY NEGATIVE TERMINAL : Special Re-                                          REAR POWER WINDOW SWITCH ..........................15                 .
 pair Requirement ...................................................... 5
                                                                  .                REAR POWER WINDOW SWITCH : Diagnosis
                                                                                   Procedure ...............................................................15
                                                                                                                                                        .            J
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ......................................................... 5
                                                                .                 REAR POWER WINDOW SWITCH .................. 17
 ADDITIONAL SERVICE WHEN REPLACING                                                  Description ..............................................................17
                                                                                                                                                          .
                                                                                    Component Function Check ...................................17        .          PWC
 CONTROL UNIT : Description ................................. 5 .
 ADDITIONAL SERVICE WHEN REPLACING                                                  Diagnosis Procedure ..............................................17  .
 CONTROL UNIT : Special Repair Requirement ...... 6                                 Component Inspection ............................................18   .
                                                                                                                                                                     L
FUNCTION DIAGNOSIS .............................. 7
                                             .                                    POWER WINDOW MOTOR .............................. 19

POWER WINDOW SYSTEM .............................. 7
                                             .                                    DRIVER SIDE ............................................................19
                                                                                                                                                      .
                                                                                   DRIVER SIDE : Description ....................................19   .              M
  System Diagram ...................................................... 7
                                                                 .
  System Description .................................................. 7
                                                                 .                 DRIVER SIDE : Component Function Check .........19                 .
  Component Parts Location ..................................... 9
                                                                 .                 DRIVER SIDE : Diagnosis Procedure ....................19           .
  Component Description ............................................ 9
                                                                 .                 DRIVER SIDE : Component Inspection ..................20            .              N
                                                                                  PASSENGER SIDE ...................................................20
                                                                                                                                                .
DIAGNOSIS SYSTEM (BCM) ...........................11
                                              .
                                                                                   PASSENGER SIDE : Description ...........................20   .
COMMON ITEM ........................................................ 11
                                                                .                  PASSENGER SIDE : Component Function Check                                         O
 COMMON ITEM : CONSULT-III Function (BCM -                                                                                                      ....20
 COMMON ITEM) .................................................... 11
                                                                .                  PASSENGER SIDE : Diagnosis Procedure ...........20           .
                                                                                   PASSENGER SIDE : Component Inspection .........21            .                    P
RETAINED PWR ...................................................... 12
                                                               .
 RETAINED PWR : CONSULT-III Function (BCM -                                       REAR LH ...................................................................22
                                                                                                                                                         .
 RETAINED PWR) .................................................. 12
                                                               .                   REAR LH : Description ...........................................22   .
                                                                                   REAR LH : Component Function Check ................22                 .
COMPONENT DIAGNOSIS ........................ 13
                                         .                                         REAR LH : Diagnosis Procedure ............................22          .
                                                                                   REAR LH : Component Inspection .........................23            .
POWER SUPPLY AND GROUND CIRCUIT .....13
                                 .


Revision: 2007 November                                                  PWC-1                                                                    2008 EX35
REAR RH ................................................................. 23
                                                                      .            NONE OF THE POWER WINDOWS CAN BE
 REAR RH : Description ......................................... 23   .            OPERATED USING ANY SWITCH .................. 97
                                                                                                                            .
 REAR RH : Component Function Check ............... 23                .              Diagnosis Procedure .............................................. 97
                                                                                                                                                    .
 REAR RH : Diagnosis Procedure .......................... 24          .
 REAR RH : Component Inspection ....................... 25            .            DRIVER SIDE POWER WINDOW DOES NOT
                                                                                   OPERATE ......................................................... 98
                                                                                                                                                 .
DOOR SWITCH ................................................ 26
                                                         .                           Diagnosis Procedure .............................................. 98
                                                                                                                                                    .
  Description ............................................................. 26
                                                                        .
  Component Function Check ................................ 26          .          FRONT PASSENGER SIDE POWER WIN-
  Diagnosis Procedure ............................................. 26  .          DOW DOES NOT OPERATE ........................... 99
                                                                                                                                .
  Component Inspection ........................................... 27   .
                                                                                   POWER WINDOW MAIN SWITCH IS OPERATED... 99
ENCODER CIRCUIT ......................................... 28
                                                      .                             POWER WINDOW MAIN SWITCH IS OPERAT-
                                                                                    ED : Diagnosis Procedure ...................................... 99
                                                                                                                                                .
DRIVER SIDE ........................................................... 28
                                                                    .
 DRIVER SIDE : Description ................................... 28   .              WHEN BOTH POWER WINDOW MAIN SWITCH
 DRIVER SIDE : Component Function Check ........ 28                 .              AND FRONT POWER WINDOW SWITCH ARE
 DRIVER SIDE : Diagnosis Procedure ................... 28           .              OPERATED .............................................................. 99
                                                                                                                                                       .
                                                                                    WHEN BOTH POWER WINDOW MAIN SWITCH
PASSENGER SIDE .................................................. 30
                                                              .                     AND FRONT POWER WINDOW SWITCH ARE
 PASSENGER SIDE : Description .......................... 30   .                     OPERATED : Diagnosis Procedure ....................... 99          .
 PASSENGER SIDE : Component Function Check
                                                              ... 30               REAR LH SIDE POWER WINDOW DOES
 PASSENGER SIDE : Diagnosis Procedure .......... 30           .                    NOT OPERATE ............................................... 100
                                                                                                                                            .
DOOR KEY CYLINDER SWITCH ..................... 33
                                           .                                       WITH BOTH POWER WINDOW MAIN SWITCH
  Description ............................................................. 33
                                                                        .          AND REAR POWER WINDOW SWITCH LH ......... 100                    .
  Component Function Check .................................. 33        .           WITH BOTH POWER WINDOW MAIN SWITCH
  Diagnosis Procedure ............................................. 33  .           AND REAR POWER WINDOW SWITCH LH : Di-
  Component Inspection ........................................... 34   .           agnosis Procedure ............................................... 100
                                                                                                                                                    .
POWER WINDOW SERIAL LINK .................... 35
                                          .                                        WITH REAR POWER WINDOW SWITCH LH
  Description ............................................................. 35
                                                                        .          ONLY ...................................................................... 100
                                                                                                                                                             .
  Component Function Check .................................. 35        .           WITH REAR POWER WINDOW SWITCH LH
  Diagnosis Procedure ............................................. 35  .           ONLY : Diagnosis Procedure ............................... 100           .

POWER WINDOW SYSTEM ............................ 37
                                             .                                     REAR RH SIDE POWER WINDOW DOES
  Wiring Diagram - POWER WINDOW SYSTEM - ... 37                                    NOT OPERATE ............................................... 101
                                                                                                                                            .
ECU DIAGNOSIS ....................................... 43
                                                  .                                WITH BOTH POWER WINDOW MAIN SWITCH
                                                                                   AND REAR POWER WINDOW SWITCH RH ........ 101                     .
BCM (BODY CONTROL MODULE) ................. 43
                                        .                                           WITH BOTH POWER WINDOW MAIN SWITCH
  Reference Value .................................................... 43 .         AND REAR POWER WINDOW SWITCH RH : Di-
  Wiring Diagram - BCM - ........................................ 67      .         agnosis Procedure ............................................... 101
                                                                                                                                                    .
  Fail-safe ................................................................. 73
                                                                          .
  DTC Inspection Priority Chart ............................. 75          .        WITH REAR POWER WINDOW SWITCH RH
  DTC Index ............................................................. 77
                                                                          .        ONLY ...................................................................... 101
                                                                                                                                                             .
                                                                                    WITH REAR POWER WINDOW SWITCH RH
POWER WINDOW MAIN SWITCH ................... 79
                                         .                                          ONLY : Diagnosis Procedure ............................... 101           .
  Reference Value .................................................... 79.
  Wiring Diagram - POWER WINDOW SYSTEM - ... 81                                    ANTI-PINCH SYSTEM DOES NOT OPERATE
  Fail Safe ................................................................ 86
                                                                         .         NORMALLY (DRIVER SIDE) .......................... 102
                                                                                                                                  .
                                                                                     Diagnosis Procedure ............................................ 102
                                                                                                                                                    .
FRONT POWER WINDOW SWITCH (PAS-
SENGER SIDE) ................................................. 88
                                                           .                       ANTI-PINCH SYSTEM DOES NOT OPERATE
  Reference Value .................................................... 88.         NORMALLY (PASSENGER SIDE) ................. 103
                                                                                                                            .
  Wiring Diagram - POWER WINDOW SYSTEM - ... 90                                      Diagnosis Procedure ............................................ 103
                                                                                                                                                    .
  Fail Safe ................................................................ 95
                                                                         .
                                                                                   POWER WINDOW RETAINED POWER OP-
SYMPTOM DIAGNOSIS ............................ 97
                                           .                                       ERATION DOES NOT OPERATE PROPERLY
                                                                                                                    .. 104
                                                                                     Diagnosis Procedure ............................................ 104
                                                                                                                                                    .

Revision: 2007 November                                                     PWC-2                                                                  2008 EX35
AUTO OPERATION DOES NOT OPERATE                                            Diagnosis Procedure ............................................ 109
                                                                                                                                         .
BUT MANUAL OPERATE NORMALLY                                                                                                                             A
                                                                         POWER WINDOW SWITCH ILLUMINATION
(DRIVER SIDE) ................................................ 105
                                                            .
  Diagnosis Procedure ............................................ 105
                                                                .
                                                                         DOES NOT ILLUMINATE ............................... 110
                                                                           Diagnosis Procedure ............................................ 110
                                                                                                                                         .
                                                                                                                                                        B
AUTO OPERATION DOES NOT OPERATE
BUT MANUAL OPERATE NORMALLY (PAS-                                        PRECAUTION ........................................... 111
                                                                                                                              .
SENGER SIDE) ............................................... 106
                                                          .              PRECAUTIONS ............................................... 111                C
  Diagnosis Procedure ............................................ 106
                                                                .          Precaution for Supplemental Restraint System
                                                                           (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
DOES NOT OPERATE BY KEY CYLINDER
                                                                           SIONER" .............................................................. 111
                                                                                                                                               .
SWITCH ........................................................... 107
                                                                .          Precaution Necessary for Steering Wheel Rota-
                                                                                                                                                        D
  Diagnosis Procedure ............................................ 107
                                                                .          tion after Battery Disconnect ................................ 111  .
KEYLESS POWER WINDOW DOWN DOES
                                                                         ON-VEHICLE REPAIR .............................. 112
                                                                                                                        .                               E
NOT OPERATE ............................................... 108
                                                         .
  Diagnosis Procedure ............................................ 108
                                                                .        POWER WINDOW MAIN SWITCH ................. 112
                                                                           Exploded View ...................................................... 112
                                                                                                                                             .
POWER WINDOW LOCK SWITCH DOES                                              Removal and Installation ...................................... 112
                                                                                                                                             .          F
NOT FUNCTION .............................................. 109
                                                         .

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Revision: 2007 November                                           PWC-3                                                               2008 EX35
                            DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
WorkFlow                                                                                     INFOID:0000000003573452




DETAILED FLOW
1.OBTAIN INFORMATION ABOUT SYMPTOM
Interview the customer to obtain the malfunction information (conditions and environment when the malfunc-
tion occurred) as much as possible when the customer brings the vehicle in.

         >> GO TO 2.
2.REPRODUCE THE MALFUNCTION INFORMATION
Check the malfunction on the vehicle that the customer describes.
Inspect the relation of the symptoms and the condition when the symptoms occur.

         >> GO TO 3.
3.IDENTIFY THE MALFUNCTIONING SYSTEM WITH "SYMPTOM DIAGNOSIS"
Use "Symptom diagnosis" from the symptom inspection result in step 2 and then identify where to start per-
forming the diagnosis based on possible causes and symptoms.

         >> GO TO 4.
4.IDENTIFY THE MALFUNCTIONING PARTS WITH "COMPONENT DIAGNOSIS"
Perform the diagnosis with "Component diagnosis" of the applicable system.

         >> GO TO 5.
5.REPAIR OR REPLACE THE MALFUNCTIONING PARTS
Repair or replace the specified malfunctioning parts.

         >> GO TO 6.
6.FINAL CHECK
Check that malfunctions are not reproduced when obtaining the malfunction information from the customer,
referring to the symptom inspection result in step 2.
Are the malfunctions corrected?
 YES >> INSPECTION END
 NO       >> GO TO 3.




Revision: 2007 November                           PWC-4                                           2008 EX35
                                 INSPECTION AND ADJUSTMENT
< BASIC INSPECTION >
INSPECTION AND ADJUSTMENT
                                                                                                                             A
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : De-
                                                                                                                             B
scription                                                                                          INFOID:0000000003573453



When the negative terminal of battery is disconnected, the initialization is necessary.
If any of the following operations are performed, the initialization is necessary as well as when the negative               C
terminal of battery is disconnected.



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