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BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

                                                                                                                                                                      A




                                                                                                     SECTION                      RF           ROOF
                                                                                                                                                                      B



                                                                                                                                                                      C


                                                                                                                                                                      D


                                                                                                                                                                      E
                                                                 CONTENTS
BASIC INSPECTION ................................... 3
                                                .                                  SUNROOF MOTOR ASSEMBLY :                                                           F
                                                                                   Diagnosis Procedure .............................................. 9
                                                                                                                                                .
DIAGNOSIS AND REPAIR WORKFLOW ......... 3
                                  .
  WorkFlow ................................................................. 3
                                                                      .          SUNROOF SWITCH .......................................... 11
                                                                                                                                                                      G
                                                                                   Description ..............................................................11
                                                                                                                                                         .
INSPECTION AND ADJUSTMENT .................... 4
                                         .                                         Component Function Check .................................11          .
                                                                                   Diagnosis Procedure .............................................11   .
ADDITIONAL SERVICE WHEN REPLACING                                                  Component Inspection ............................................12   .            H
CONTROL UNIT ......................................................... 4
                                                                .
 ADDITIONAL SERVICE WHEN REPLACING                                               DOOR SWITCH ................................................. 13
 CONTROL UNIT : Description ................................. 4 .                  Description ..............................................................13
                                                                                                                                                         .             I
 ADDITIONAL SERVICE WHEN REPLACING                                                 Component Function Check .................................13          .
 CONTROL UNIT : Special Repair Requirement ...... 4                                Diagnosis Procedure ..............................................13  .
                                                                                   Component Inspection ............................................14   .
FUNCTION DIAGNOSIS .............................. 5
                                             .                                                                                                                         J
                                                                                 SUNROOF ......................................................... 15
SUNROOF SYSTEM .......................................... 5
                                                    .                              Wiring Diagram - SUNROOF - ...............................15
                                                                                                                                         .
  System Diagram ...................................................... 5
                                                                 .
                                                                                                                                                                      RF
  System Description .................................................. 5
                                                                 .               ECU DIAGNOSIS ........................................ 19
                                                                                                                                    .
  Component Parts Location ..................................... 6
                                                                 .
  Component Description ........................................... 6
                                                                 .               BCM (BODY CONTROL MODULE) ................. 19
                                                                                   Reference Value .....................................................19 .          L
DIAGNOSIS SYSTEM (BCM) ............................ 7
                                              .                                    Wiring Diagram - BCM - .........................................43      .
                                                                                   Fail-safe ..................................................................49
                                                                                                                                                           .
COMMON ITEM .......................................................... 7
                                                                .
                                                                                   DTC Inspection Priority Chart ..............................51          .          M
 COMMON ITEM : CONSULT-III Function (BCM -
                                                                                   DTC Index ..............................................................53
                                                                                                                                                           .
 COMMON ITEM) ...................................................... 7
                                                                .

RETAINED PWR ........................................................ 8
                                                               .
                                                                                 SUNROOF SYSTEM ......................................... 55
                                                                                                                                                                      N
 RETAINED PWR : CONSULT-III Function (BCM -                                      SUNROOF MOTOR ASSEMBLY .............................55                      .
 RETAINED PWR) .................................................... 8
                                                               .                  SUNROOF MOTOR ASSEMBLY : Reference Val-
                                                                                  ue ............................................................................55
                                                                                                                                                             .
COMPONENT DIAGNOSIS ......................... 9
                                         .                                        SUNROOF MOTOR ASSEMBLY : Wiring Dia-
                                                                                                                                                                      O

POWER SUPPLY AND GROUND CIRCUIT ...... 9
                                 .                                                gram - SUNROOF - ................................................56        .

BCM (BODY CONTROL MODULE) ........................... 9               .          SYMPTOM DIAGNOSIS ............................. 60
                                                                                                                             .                                        P
 BCM (BODY CONTROL MODULE) : Diagnosis
 Procedure ................................................................. 9
                                                                      .
                                                                                 SUNROOF DOES NOT OPERATE PROPER-
                                                                                 LY ...................................................................... 60
SUNROOF MOTOR ASSEMBLY ............................... 9
                                                .                                  Diagnosis Procedure ..............................................60
                                                                                                                                                 .
 SUNROOF MOTOR ASSEMBLY : Description ....... 9 .
                                                                                 AUTO OPERATION DOES NOT OPERATE .... 61
                                                                                   Diagnosis Procedure ..............................................61
                                                                                                                                                 .


Revision: 2007 November                                                     RF-1                                                                   2008 EX35
DOES NOT STOP FULLY-OPEN OR FULLY-                                              PREPARATION ................................................ 72
                                                                                                                                         .
CLOSED POSITION ......................................... 62
                                                      .                           Special Service Tool .............................................. 72
                                                                                                                                                  .
  Diagnosis Procedure ............................................. 62
                                                                .                 Commercial Service Tool ....................................... 72
                                                                                                                                                  .

POWER WINDOW RETAINED POWER OP-                                                 ON-VEHICLE REPAIR ............................... 73
ERATION DOES NOT OPERATE PROPERLY
                                 ... 63                                         GLASS LID ....................................................... 73
                                                                                                                                              .
  Diagnosis Procedure ............................................. 63
                                                                .                 Exploded View ....................................................... 73
                                                                                                                                                       .
                                                                                  Removal and Installation ........................................ 73 .
SUNROOF DOES NOT OPERATE ANTI-                                                    Adjustment ............................................................. 74
                                                                                                                                                       .
PINCH FUNCTION ............................................ 64
                                                        .
                                                                                SUNROOF MOTOR ASSEMBLY ..................... 75
                                                                                                                         .
  Diagnosis Procedure ............................................. 64
                                                                .
                                                                                  Exploded View ....................................................... 75
                                                                                                                                                    .
SQUEAK AND RATTLE TROUBLE DIAG-                                                   Removal and Installation ........................................ 75
                                                                                                                                                    .
NOSES .............................................................. 65
                                                                 .              SUNROOF UNIT ASSEMBLY .......................... 77
                                                                                                                             .
  Work Flow .............................................................. 65
                                                                       .
                                                                                  Exploded View ....................................................... 77
                                                                                                                                                    .
  Inspection Procedure ............................................. 67.
                                                                                  Removal and Installation ........................................ 78
                                                                                                                                                    .
  Diagnostic Worksheet ............................................ 69 .
                                                                                  Disassembly and Assembly ................................... 79   .
PRECAUTION ............................................ 71
                                                    .                           SUNSHADE ...................................................... 80
                                                                                                                                            .
PRECAUTIONS ................................................ 71
                                                         .                        Exploded View ....................................................... 80
                                                                                                                                                    .
                                                                                  Removal and Installation ........................................ 80
                                                                                                                                                    .
  Precaution for Supplemental Restraint System
  (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                       WIND DEFLECTOR .......................................... 82
                                                                                                                                      .
  SIONER" ................................................................ 71
                                                                       .          Exploded View ....................................................... 82
                                                                                                                                                    .
  Precaution Necessary for Steering Wheel Rota-                                   Removal and Installation ........................................ 82
                                                                                                                                                    .
  tion after Battery Disconnect ................................. 71   .
                                                                                SUNROOF SWITCH ......................................... 83
                                                                                                                                     .
PREPARATION .......................................... 72
                                                   .                              Exploded View ....................................................... 83
                                                                                                                                                    .
                                                                                  Removal and Installation ........................................ 83
                                                                                                                                                    .




Revision: 2007 November                                                    RF-2                                                               2008 EX35
                            DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION                                                                                                      A
DIAGNOSIS AND REPAIR WORKFLOW
WorkFlow                                                                                    INFOID:0000000003136999
                                                                                                                      B

DETAILED FLOW
1.OBTAIN INFORMATION ABOUT SYMPTOM                                                                                    C
Interview the customer to obtain the malfunction information (conditions and environment when the malfunc-
tion occurred) as much as possible when the customer brings the vehicle in.
                                                                                                                      D
         >> GO TO 2.
2.REPRODUCE THE MALFUNCTION INFORMATION                                                                               E
Check the malfunction on the vehicle that the customer describes.
Inspect the relation of the symptoms and the condition when the symptoms occur.
                                                                                                                      F
         >> GO TO 3.
3.IDENTIFY THE MALFUNCTIONING SYSTEM WITH "SYMPTOM DIAGNOSIS"                                                         G
Use "Symptom diagnosis" from the symptom inspection result in step 2 and then identify where to start per-
forming the diagnosis based on possible causes and symptoms.
                                                                                                                      H
         >> GO TO 4.
4.IDENTIFY THE MALFUNCTIONING PARTS WITH "COMPONENT DIAGNOSIS"
                                                                                                                       I
Perform the diagnosis with "Component diagnosis" of the applicable system.

         >> GO TO 5.                                                                                                   J
5.REPAIR OR REPLACE THE MALFUNCTIONING PARTS
Repair or replace the specified malfunctioning parts.
                                                                                                                      RF
         >> GO TO 6.
6.FINAL CHECK                                                                                                         L
Check that malfunctions are not reproduced when obtaining the malfunction information from the customer,
referring to the symptom inspection result in step 2.
Are the malfunctions corrected?                                                                                       M
 YES >> INSPECTION END
 NO       >> GO TO 3.
                                                                                                                      N



                                                                                                                      O



                                                                                                                      P




Revision: 2007 November                             RF-3                                         2008 EX35
                                 INSPECTION AND ADJUSTMENT
< BASIC INSPECTION >
INSPECTION AND ADJUSTMENT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description
                                                                                                  INFOID:0000000003738640




MEMORY RESET PROCEDURE
1.   Please observe the following instructions at confirming the sunroof operation.
     NOTE:
     Do not disconnect the electronic power while the sunroof is operating or within after the sunroof stops (to
     wipe-out the memory of lid position and operating friction).
2.   Initialization of system should be conducted after the following conditions.
     



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