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BODY, LOCK & SECURITY SYSTEM


I BODY

                                                                                                                                                                   A




                                                  BODY, LOCK & SECURITY SYSTEM
                                                                                                    SECTION                     BL                                 B



                                                                                                                                                                   C


                                                                                                                                                                   D


                                                                                                                                                                   E
                                                                 CONTENTS
PRECAUTIONS ......................................................... 5 .           REMOVAL .......................................................... 16 .         F
 Precautions for Supplemental Restraint System                                      INSTALLATION .................................................. 17    .
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                          Hood Lock Control Inspection ............................... 17         .
 SIONER" ................................................................. 5
                                                                        .        RADIATOR CORE SUPPORT ................................. 19               .        G
 Precautions Necessary for Steering Wheel Rotation                                Removal and Installation ....................................... 19     .
 After Battery Disconnect ......................................... 5   .           REMOVAL .......................................................... 19 .
   OPERATION PROCEDURE ................................ 5               .           INSTALLATION .................................................. 20    .
                                                                                                                                                                   H
 Precautions for Work ............................................... 5 .        FRONT FENDER ..................................................... 21    .
 Wiring Diagnosis and Trouble Diagnosis ................ 6              .         Removal and Installation ....................................... 21     .
PREPARATION .......................................................... 7.           REMOVAL .......................................................... 21 .
 Special Service Tools .............................................. 7 .           INSTALLATION .................................................. 21    .        BL
 Commercial Service Tools ....................................... 7     .        POWER DOOR LOCK SYSTEM ............................. 22                  .
SQUEAK AND RATTLE TROUBLE DIAGNOSIS ..... 8                                       Component Parts and Harness Connector Location 22                       ...
 Work Flow ............................................................... 8
                                                                        .         Component Parts and Harness Connector Location 23                       ...       J
   CUSTOMER INTERVIEW .................................... 8            .         System Description ................................................ 23  .
   DUPLICATE THE NOISE AND TEST DRIVE ...... 9                          .           OUTLINE ............................................................ 24
                                                                                                                                                          .
   CHECK RELATED SERVICE BULLETINS .......... 9                         .         CAN Communication System Description ............. 25                   .
                                                                                                                                                                   K
   LOCATE THE NOISE AND IDENTIFY THE                                              CAN Communication Unit ...................................... 25        .
   ROOT CAUSE ..................................................... 9   .         Schematic (With Intelligent Key) ............................ 26        .
   REPAIR THE CAUSE .......................................... 9        .         Wiring Diagram -D/LOCK- (With Intelligent Key) ... 27
   CONFIRM THE REPAIR .................................... 10           .           FIG. 1 .................................................................. 27
                                                                                                                                                          .         L
 Generic Squeak and Rattle Troubleshooting ........ 10                  .           FIG. 2 .................................................................. 28
                                                                                                                                                          .
   INSTRUMENT PANEL ....................................... 10          .           FIG. 3 .................................................................. 29
                                                                                                                                                          .
   CENTER CONSOLE .......................................... 10         .           FIG. 4 .................................................................. 30
                                                                                                                                                          .        M
   DOORS .............................................................. 10
                                                                        .           FIG. 5 .................................................................. 31
                                                                                                                                                          .
   TRUNK ................................................................11
                                                                        .         Schematic (Without Intelligent Key) ....................... 32          .
   SUNROOF/HEADLINING ...................................11             .         Wiring Diagram -D/LOCK- (Without Intelligent Key) 33                    ...
   SEATS .................................................................11
                                                                        .           FIG. 6 .................................................................. 33
                                                                                                                                                          .
   UNDERHOOD .....................................................11    .           FIG. 7 .................................................................. 34
                                                                                                                                                          .
 Diagnostic Worksheet ........................................... 12    .           FIG. 8 .................................................................. 35
                                                                                                                                                          .
HOOD ...................................................................... 14
                                                                        .           FIG. 9 .................................................................. 36
                                                                                                                                                          .
 Fitting Adjustment ................................................. 14.         Terminals and Reference Value for BCM .............. 37                 .
   LONGITUDINAL AND LATERAL CLEARANCE                                             Terminals and Reference Value for Intelligent Key
   ADJUSTMENT ................................................... 14    .         Unit (With Intelligent Key System) ......................... 37         .
   FRONT END HEIGHT ADJUSTMENT .............. 14                        .         Work Flow .............................................................. 37
                                                                                                                                                          .
   SURFACE HEIGHT ADJUSTMENT .................. 14                      .         Preliminary Check ................................................. 38  .
 Removal and Installation of Hood Assembly ......... 15                 .           FUSE AND FUSIBLE LINK CHECK ................... 38                    .
   REMOVAL .......................................................... 16.         CONSULT-II Function ............................................ 39     .
   INSTALLATION .................................................. 16   .           CONSULT-II INSPECTION PROCEDURE ......... 39                          .
 Removal and Installation of Hood Lock Control .... 16                  .           CONSULT-II APPLICATION ITEMS ................... 40                   .


Revision: 2004 November                                                     BL-1                                                        2004 FX35/FX45
  Trouble Diagnosis Chart by Symptom ................... 41               .            STEERING LOCK UNIT REGISTRATION ..........92                             .
  Check Door Switch ................................................ 42   .          CAN Communication System Description .............93                       .
    CHECK DOOR SWITCH (EXCEPT BACK DOOR                                              CAN Communication Unit ......................................93            .
    SWITCH) ............................................................ 42
                                                                          .          Schematic ..............................................................94 .
    CHECK BACK DOOR SWITCH ......................... 44                   .          Wiring Diagram -- I/KEY-- ....................................96           .
  Check Key Switch .................................................. 46  .          Terminals and Reference Value for INTELLIGENT
  Check Door Lock and Unlock Switch .................... 48               .          KEY UNIT ............................................................ 109  .
  Check Door Lock Actuator (Driver side) ................ 50              .          Terminals and Reference Value for Steering Lock
  Check Door Lock Actuator (Passenger Side and                                       unit ....................................................................... 111
                                                                                                                                                                .
  Rear LH/RH) .......................................................... 51
                                                                          .          Terminals and Reference Value for BCM ............. 111                    .
  Check Fuel Lid Opener Actuator ........................... 52           .          Terminals and Reference Value for IPDM E/R ..... 112                       .
  Check Front Door Key Cylinder Switch (Lock) ...... 53                   .          Diagnosis Procedure ............................................ 113       .
  Check Front Door Key Cylinder Switch (Unlock) ... 54                                 WORK FLOW ................................................... 113        .
  Check Select Unlock Relay Circuit ........................ 55           .          CONSULT-II Functions ........................................ 114          .
REMOTE KEYLESS ENTRY SYSTEM .................... 56                       .          CONSULT-II Inspection Procedure ...................... 114                 .
  Component Parts and Harness Connector Location 56                       ...          BASIC OPERATION ......................................... 114            .
  System Description ................................................ 57  .          CONSULT-II Application Items ............................. 115             .
    INPUTS .............................................................. 57
                                                                          .            WORK SUPPORT ............................................ 115            .
    OPERATED PROCEDURE ................................ 58                .            SELF-DIAGNOSTIC RESULTS ........................ 115                     .
  CAN Communication System Description ............. 59                   .            DATA MONITOR ............................................... 115         .
  CAN Communication Unit ...................................... 59        .            ACTIVE TEST ................................................... 116      .
  Schematic .............................................................. 60
                                                                          .          List of Operation Related Parts ............................ 117           .
  Wiring Diagram -- KEYLES-- ............................... 61           .          Trouble Diagnosis Symptom Chart ...................... 118                 .
    FIG. 1 .................................................................. 61
                                                                          .            ALL FUNCTIONS OF THE INTELLIGENT KEY
    FIG. 2 .................................................................. 62
                                                                          .            ARE NOT OPERATING .................................... 118               .
    FIG. 3 .................................................................. 63
                                                                          .            REMOTE CONTROL ENTRY FUNCTION MAL-
  Terminals and Reference Value for BCM ............... 64                .            FUNCTION ....................................................... 118     .
  Terminals and Reference Value for IPDM E/R ....... 65                   .            DOOR LOCK FUNCTION MALFUNCTION ...... 119                                .
  CONSULT-II Function ............................................ 65     .            ENGINE START FUNCTION MALFUNCTION . 120
    CONSULT-II INSPECTION PROCEDURE ......... 65                          .            WARNING CHIME FUNCTION MALFUNCTION.120
    CONSULT-II APPLICATION ITEMS ................... 66                   .          Check CAN Communication System Inspection .. 123                           .
  Work Flow .............................................................. 68
                                                                          .          Check Intelligent Key Unit Power Supply and
  Trouble Diagnosis Chart by Symptom ................... 69               .          Ground Circuit ...................................................... 124  .
  Check Key Fob Battery and Function .................... 71              .          Check Key Switch (Intelligent Key Unit Input) ...... 124                   .
  Check ACC Switch ................................................ 72    .          Check Key Switch (BCM Input) ............................ 126              .
  Check Door Switch ................................................ 73   .          Check Ignition Knob Switch ................................. 127           .
    CHECK DOOR SWITCH (EXCEPT BACK DOOR                                              Check Door Switch .............................................. 128       .
    SWITCH) ............................................................ 73
                                                                          .            CHECK DOOR SWITCH (EXCEPT BACK DOOR
    CHECK BACK DOOR SWITCH ......................... 75                   .            SWITCH) ........................................................... 128  .
  Check Key Switch .................................................. 77  .            CHECK BACK DOOR SWITCH ........................ 129                      .
  Check IPDM E/R Operation ................................... 78         .          Check Unlock Sensor .......................................... 131         .
  Check Hazard Function ......................................... 79      .          Check Door Request Switch ................................ 132             .
  Check Horn Function ............................................. 79    .          Check Intelligent Key Warning Buzzer ................. 134                 .
  Check Headlamp Function .................................... 79         .          Check Outside Key Antenna ................................ 135             .
  Check Map Lamp and Ignition Keyhole Illumination                                   Check Inside Key Antenna ................................... 138           .
  Function ................................................................. 79
                                                                          .          Check Steering Lock Unit ..................................... 139         .
  ID Code Entry Procedure ...................................... 80       .          Check Stop Lamp Switch ..................................... 141           .
    KEY FOB ID SET UP WITH CONSULT-II .......... 80                       .          Check Detention Switch ....................................... 142         .
    KEY FOB ID SET UP WITHOUT CONSULT-II ... 82                                      Check Select Unlock Relay .................................. 144           .
  Key Fob Battery Replacement ............................... 83          .          Check Hazard Function ....................................... 145          .
INTELLIGENT KEY SYSTEM .................................. 84              .          Check Horn Function ........................................... 145        .
  Component Parts and Harness Connector Location 84                       ...        Check Headlamp Function ................................... 145            .
  System Description ................................................ 86  .          Check IPDM E/R Operation ................................. 145             .
    DOOR LOCK FUNCTION .................................. 86              .          Removal and Installation of Intelligent Key Unit ... 146                   .
    REMOTE CONTROL ENTRY FUNCTIONS ....... 87                             .            REMOVAL ......................................................... 146    .
    ENGINE STARTUP FUNCTION ......................... 88                  .            INSTALLATION ................................................. 146       .
    WARNING AND ALARM FUNCTION ................. 89                       .          Intelligent Key Inspection ..................................... 147       .
    CHANGE SETTINGS FUNCTION ...................... 92                    .            INTELLIGENT KEY DISASSEMBLY AND
    INTELLIGENT KEY REGISTRATION ................. 92                     .

Revision: 2004 November                                                       BL-2                                                          2004 FX35/FX45
   ASSEMBLY ...................................................... 147   .       BACK DOOR AUTO CLOSURE SYSTEM ............ 165                            .
   REMOTE CONTROLLER BATTERY INSPEC-                                              Component Parts and Harness Connector Location 165                       .       A
   TION ................................................................. 147
                                                                         .        System Description .............................................. 165    .
DOOR .................................................................... 148
                                                                         .          CLOSE OPERATION ....................................... 165            .
 Fitting Adjustment ............................................... 148  .          NON-OPERATION CONDITION ...................... 165                     .       B
   FRONT DOOR ................................................. 148      .          OPEN OPERATION ......................................... 166           .
   REAR DOOR ................................................... 148     .        Wiring Diagram -- B/CLOS -- ............................ 167             .
   STRIKER ADJUSTMENT ................................ 149               .        Terminals and Reference Value for Back Door Clo-
 Removal and Installation of Front Door ............... 149              .        sure Control Unit .................................................. 169 .       C
   REMOVAL ........................................................ 149  .        Work Flow ............................................................ 170
                                                                                                                                                           .
   INSTALLATION ................................................ 150     .        Preliminary Check ............................................... 170    .
 Removal and Installation of Rear Door ............... 150               .        Trouble Diagnosis Chart by Symptom ................. 170                 .       D
   REMOVAL ........................................................ 150  .        Back Door Closure Control Unit Power Supply and
   INSTALLATION ................................................ 151     .        Ground Circuit Check .......................................... 171      .
 Removal and Installation of Door Weathers trip .. 151                   .        Half-Latch Switch Check ..................................... 171        .       E
   REMOVAL ........................................................ 151  .        Close Switch Check ............................................. 173     .
   INSTALLATION ................................................ 151     .        Open Switch Check ............................................. 174      .
FRONT DOOR LOCK ............................................ 152         .        Back Door Opener Switch Check (With Intelligent
 Removal and Installation ..................................... 152      .        Key) ..................................................................... 175
                                                                                                                                                           .        F
   REMOVAL ........................................................ 152  .        Back Door Opener Switch Check (Without Intelli-
   INSTALLATION ................................................ 154     .        gent Key) ............................................................. 177
                                                                                                                                                           .
 Disassembly and Assembly ................................ 155           .        Unlock Sensor Check (Without Intelligent Key) ... 179                    .       G
   DOOR KEY CYLINDER ASSEMBLY ............... 155                        .        Closure Motor Check ........................................... 180      .
REAR DOOR LOCK .............................................. 156        .        Removal and Installation of Back Door Closer Con-
 Removal and Installation ..................................... 156      .        trol Unit ................................................................ 180
                                                                                                                                                           .       H
   REMOVAL ........................................................ 156  .       VEHICLE SECURITY (THEFT WARNING) SYSTEM 181                               .
   INSTALLATION ................................................ 158     .        Component Parts and Harness Connector Location 181                       .
BACK DOOR ......................................................... 159  .        System Description .............................................. 182    .
                                                                                                                                                                   BL
 Fitting Adjustment ............................................... 159  .          DESCRIPTION ................................................. 182      .
   VERTICAL/LATERAL CLEARANCE ADJUST-                                               POWER SUPPLY ............................................. 183         .
   MENT ............................................................... 159
                                                                         .          INITIAL CONDITION TO ACTIVATE THE SYS-
 Back Door Assembly ........................................... 159      .          TEM .................................................................. 183
                                                                                                                                                           .        J
   REMOVAL ........................................................ 159  .          VEHICLE SECURITY SYSTEM ALARM OPER-
   INSTALLATION ................................................ 160     .          ATION ............................................................... 184
                                                                                                                                                           .
   INSPECTION ................................................... 160    .          VEHICLE SECURITY SYSTEM DEACTIVATION 184                               .       K
 Removal and Installation of Back Door Striker .... 160                  .          PANIC ALARM OPERATION ........................... 184                  .
   REMOVAL ........................................................ 160  .        CAN Communication System Description ........... 185                     .
   INSTALLATION ................................................ 160     .        CAN Communication Unit .................................... 185          .        L
 Removal and Installation of Back Door Stay ....... 161                  .        Schematic ............................................................ 186
                                                                                                                                                           .
   REMOVAL ........................................................ 161  .        Wiring Diagram -VEHSEC- .................................. 187           .
   INSTALLATION ................................................ 161     .        Terminals and Reference Value for BCM ............ 192                   .
 Removal and Installation of Dave Tail Male &                                     Terminals and Reference Value for IPDM E/R .... 192                      .       M
 Female ................................................................ 161
                                                                         .        CONSULT-II Inspection Procedure ...................... 193               .
   REMOVAL ........................................................ 161  .          CONSULT-II APPLICATION ITEM ................... 194                    .
 Removal and Installation of Back Door Weatherstrip 162                  .        Trouble Diagnosis ................................................ 195   .
   REMOVAL ........................................................ 162  .          WORK FLOW ................................................... 195      .
   INSTALLATION ................................................ 162     .        Preliminary Check ............................................... 196    .
BACK DOOR LOCK ASSEMBLY ......................... 163                    .        Trouble Diagnosis Symptom Chart ...................... 197               .
 Removal and Installation of Back Door Lock & Clo-                                Diagnostic Procedure 1 ....................................... 198       .
 sure Assembly ..................................................... 163 .          1 



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