Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti FX45 FX35 2003-2005 Approved FX45_35-S50-2004.0 ex
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EXHAUST SYSTEM
B ENGINE
A
SECTION
EXHAUST SYSTEM
EX EX
C
D
E
CONTENTS
PREPARATION .......................................................... 2
. Checking Exhaust System ....................................... 3
. F
Commercial Service Tools ....................................... 2
. Removal and Installation ......................................... 3
.
EXHAUST SYSTEM .................................................. 3
. REMOVAL ............................................................ 4
.
INSTALLATION .................................................... 4
. G
INSPECTION AFTER INSTALLATION ................. 5 .
H
I
J
K
L
M
Revision: 2004 November EX-1 2004 FX35/FX45
PREPARATION
PREPARATION PFP:00002
Commercial Service Tools ABS005Z4
Tool name Description
Power tool Loosening nuts and bolts
PBIC0190E
Revision: 2004 November EX-2 2004 FX35/FX45
EXHAUST SYSTEM
EXHAUST SYSTEM PFP:20100
A
Checking Exhaust System ABS005Z5
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration. EX
q If anything is found, repair or replace damaged parts.
C
D
SMA211A
E
Removal and Installation ABS005Z6
CAUTION:
q Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat F
resistance, corrosion resistance, and shape.
q Perform the operation with the exhaust system fully cooled down because the system will be hot
just after engine stops.
G
q Be careful not to cut your hand on the heat insulator edge.
VQ35DE
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PBIC1583E
1. Main muffler 2. Mounting rubber 3. Main muffler mounting bracket
4. Mounting rubber 5. Center muffler 6. Gasket
7. Exhaust front tube 8. Gasket 9. Collar
Revision: 2004 November EX-3 2004 FX35/FX45
EXHAUST SYSTEM
10. Grommet 11. Exhaust mounting bracket 12. Grommet
13. Mounting rubber 14. Bracket 15. Ground cable
16. Ring gasket
VK45DE
PBIC1775E
1. Main muffler 2. Mounting rubber 3. Main muffler mounting bracket
4. Mounting rubber 5. Center muffler 6. Dynamic damper
7. Gasket 8. Exhaust front tube 9. Gasket
10. Mounting bracket 11. Exhaust mounting bracket 12. Collar
13. Grommet 14. Grommet 15. Mounting rubber
16. Bracket 17. Ground cable 18. Ring gasket
REMOVAL
q Disconnect each joint and mounting using power tool.
q When removing main muffler, remove main muffler mounting bracket bolts.
q Remove exhaust mounting bracket as follows:
1. Remove engine rear undercover.
2. Remove front cross bar. FSU-6, "FRONT SUSPENSION ASSEMBLY" .
3. Remove exhaust mounting bracket.
INSTALLATION
Note to the following, and install in the reverse order of removal.
Revision: 2004 November EX-4 2004 FX35/FX45
EXHAUST SYSTEM
q Tighten main muffler mounting bracket bolts in numerical order
as shown in the figure. A
EX
C
PBIC1049E
D
CAUTION:
q Always replace exhaust tube gaskets with new ones when reassembling.
q If heat insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the heat E
insulator, remove them.
q When installing heat insulator avoid large gaps or interference between heat insulator and each
exhaust pipe. F
q Remove deposits from the sealing surface of each connection. Connect them securely to avoid
gas leakage.
q Temporarily tighten mounting nuts on the exhaust manifold side and mounting bolts on the vehi- G
cle side. Check each part for unusual interference, and then tighten them to the specified torque.
q When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/
left directions. H
INSPECTION AFTER INSTALLATION
q Make sure clearance between tail tube and bumper is even.
I
q With engine running, check exhaust tube joints for gas leakage and unusual noises.
q Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
stress. Improper installation could result in excessive noise and vibration.
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Revision: 2004 November EX-5 2004 FX35/FX45
EXHAUST SYSTEM
Revision: 2004 November EX-6 2004 FX35/FX45
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