Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti FX45 FX35 2003-2005 Approved FX45_35-S50-2004.5 br
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BRAKE SYSTEM
F BRAKES
A
SECTION
BRAKE SYSTEM
BR B
C
D
E
CONTENTS
PRECAUTIONS ......................................................... 3
. Removal and Installation ....................................... 13 . BR
Precautions for Supplemental Restraint System REMOVAL .......................................................... 13
.
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- INSTALLATION .................................................. 13 .
SIONER" ................................................................. 3
. Components .......................................................... 13
. G
Precautions for Brake System ................................. 3 . Disassembly and Assembly ................................... 14 .
PREPARATION .......................................................... 4
. DISASSEMBLY .................................................. 14 .
Commercial Service Tools ....................................... 4 . ASSEMBLY ........................................................ 14.
H
NOISE, VIBRATION AND HARSHNESS (NVH) BRAKE BOOSTER .................................................. 15 .
TROUBLESHOOTING ............................................... 5 . On-vehicle Service ................................................ 15.
NVH Troubleshooting Chart .................................... 5 . OPERATING CHECK ......................................... 15 .
BRAKE PEDAL ......................................................... 6
. AIRTIGHT CHECK ............................................. 15 . I
Inspection and Adjustment ...................................... 6 . Removal and Installation ....................................... 16 .
PLAY AND CLEARANCE BETWEEN BRAKE REMOVAL .......................................................... 16
.
PEDAL AND FLOOR PANEL WITH PEDAL INSPECTION AFTER REMOVAL ...................... 16 . J
DEPRESSED ....................................................... 6
. INSTALLATION .................................................. 17 .
ADJUSTMENT ..................................................... 7. VACUUM LINES ...................................................... 18 .
Removal and Installation ......................................... 7. Removal and Installation ....................................... 18 .
K
COMPONENT PARTS LOCATION ...................... 7 . Inspection .............................................................. 18
.
REMOVAL ............................................................ 8
. VISUAL INSPECTION ........................................ 18 .
INSPECTION AFTER REMOVAL ........................ 8 . CHECK VALVE INSPECTION ............................ 19 .
INSTALLATION .................................................... 8
. FRONT DISC BRAKE .............................................. 20 . L
BRAKE FLUID ........................................................... 9
. On-vehicle Inspection ............................................ 20 .
On-board Inspection ................................................ 9
. PAD WEAR INSPECTION .................................. 20 .
LEVEL CHECK .................................................... 9. Components .......................................................... 20
. M
Drain and Refill ........................................................ 9
. Removal and Installation of Brake Pad ................. 21 .
Bleeding Brake System ......................................... 10 . REMOVAL .......................................................... 21
.
BRAKE PIPING AND HOSE ....................................11 . INSTALLATION .................................................. 21 .
Hydraulic Circuit .....................................................11
. Removal and Installation of Brake Caliper Assembly
Removal and Installation of Front Brake Piping and ... 21
Brake Hose ............................................................11
. REMOVAL .......................................................... 21
.
REMOVAL ...........................................................11
. INSTALLATION .................................................. 21 .
INSTALLATION ...................................................11. Disassembly and Assembly of Brake Caliper
Removal and Installation of Rear Brake Piping and Assembly ............................................................... 22
.
Brake Hose ........................................................... 12
. DISASSEMBLY .................................................. 22 .
REMOVAL .......................................................... 12
. CALIPER INSPECTION ..................................... 23 .
INSTALLATION .................................................. 12. ASSEMBLY ........................................................ 23.
Inspection After Installation ................................... 12. DISC ROTOR INSPECTION .............................. 24 .
BRAKE MASTER CYLINDER ................................. 13 . BRAKE BURNISHING PROCEDURE ................ 24 .
On-board Inspection .............................................. 13
. REAR DISC BRAKE ................................................ 25 .
LEAK INSPECTION ........................................... 13 . On-vehicle Inspection ............................................ 25 .
Revision: 2004 November BR-1 2004.5 FX35/FX45
PAD WEAR INSPECTION .................................. 25 . Assembly ...............................................................27
.
Components .......................................................... 25
. DISASSEMBLY ...................................................27 .
Removal and Installation of Brake Pad .................. 26 . CALIPER INSPECTION ......................................27 .
REMOVAL .......................................................... 26
. ASSEMBLY .........................................................28
.
INSTALLATION ................................................... 26
. DISC ROTOR INSPECTION ..............................29 .
Removal and Installation of Brake Caliper Assembly BRAKE BURNISHING PROCEDURE ................29 .
... 26 SERVICE DATA AND SPECIFICATIONS (SDS) .....31 .
REMOVAL .......................................................... 26
. General Specifications ...........................................31 .
INSTALLATION ................................................... 26
. Brake Pedal ...........................................................31
.
Disassembly and Assembly of Brake Caliper Brake Booster ........................................................31
.
Check Valve ...........................................................31
.
Front Disc Brake ....................................................31
.
Rear Disc Brake .....................................................32
.
Revision: 2004 November BR-2 2004.5 FX35/FX45
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" AFS0028A
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. BR
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Precautions for Brake System AFS001MQ
q Recommended fluid is brake fluid "DOT 3".
H
q Do not reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas.
q To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid. I
q Do not use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
q Use flare nut wrench when removing and installing brake tube.
q When installing brake piping, be sure to check torque. J
q Before working, turn ignition switch OFF and disconnect con-
nectors for ABS actuator and electric unit (control unit) or battery
terminal. K
q Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage. L
Refer to BR-24, "BRAKE BURNISHING PROCEDURE" .
WARNING: SBR686C
q Clean brake pads and shoes with a waste cloth, then wipe
with a dust collector. M
Revision: 2004 November BR-3 2004.5 FX35/FX45
PREPARATION
PREPARATION PFP:00002
Commercial Service Tools AFS001MR
Tool name Description
1. Flare nut crowfoot
Removing and installing each brake
a:10 mm (0.39 in) / 12 mm (0.47 in)
piping
2. Torque wrench
S-NT360
PBIC0190E Removing front and rear caliper
Power tool
assembly, tires
PBIC0191E
Revision: 2004 November BR-4 2004.5 FX35/FX45
Symptom
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