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BRAKE SYSTEM


F BRAKES

                                                                                                                                                               A




                                                                                               SECTION
                                                                                                         BRAKE SYSTEM
                                                                                                                          BR                                   B



                                                                                                                                                               C


                                                                                                                                                               D


                                                                                                                                                               E
                                                               CONTENTS
PRECAUTIONS ......................................................... 3
                                                                     .            LEAK INSPECTION ........................................... 13      .        BR
 Precautions for Supplemental Restraint System                                  Removal and Installation ....................................... 13   .
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                          REMOVAL .......................................................... 13
                                                                                                                                                      .
 SIONER" ................................................................. 3
                                                                     .            INSTALLATION .................................................. 13  .        G
 Precautions for Procedures without Cowl Top Cover 3                 .....      Components .......................................................... 13
                                                                                                                                                      .
 Precautions for Brake System ................................. 3    .          Disassembly and Assembly ................................... 14       .
PREPARATION .......................................................... 4
                                                                     .            DISASSEMBLY .................................................. 14   .
                                                                                                                                                               H
 Commercial Service Tools ....................................... 4  .            ASSEMBLY ........................................................ 14.
NOISE, VIBRATION AND HARSHNESS (NVH)                                           BRAKE BOOSTER .................................................. 15    .
TROUBLESHOOTING ............................................... 5    .          On-Vehicle Service ................................................ 15.
 NVH Troubleshooting Chart .................................... 5    .            OPERATING CHECK ......................................... 15        .         I
BRAKE PEDAL ......................................................... 6
                                                                     .            AIRTIGHT CHECK ............................................. 15     .
 Inspection and Adjustment ...................................... 6  .          Removal and Installation ....................................... 16   .
   PLAY AND CLEARANCE BETWEEN BRAKE                                               REMOVAL .......................................................... 16
                                                                                                                                                      .        J
   PEDAL AND FLOOR PANEL WITH PEDAL                                               INSPECTION AFTER REMOVAL ...................... 16                  .
   DEPRESSED ....................................................... 6
                                                                     .            INSTALLATION .................................................. 17  .
   ADJUSTMENT ..................................................... 7.         VACUUM LINES ...................................................... 18 .
                                                                                                                                                               K
 Removal and Installation ......................................... 7.          Removal and Installation ....................................... 18   .
   COMPONENT PARTS LOCATION ...................... 7                 .          Inspection .............................................................. 18
                                                                                                                                                      .
   REMOVAL ............................................................ 8
                                                                     .            VISUAL INSPECTION ........................................ 18       .
   INSPECTION AFTER REMOVAL ........................ 8               .            CHECK VALVE INSPECTION ............................ 19              .        L
   INSTALLATION .................................................... 8
                                                                     .         FRONT DISC BRAKE .............................................. 20     .
BRAKE FLUID ........................................................... 9
                                                                     .          On-Vehicle Inspection ............................................ 20 .
 On-Board Inspection ............................................... 9
                                                                     .            PAD WEAR INSPECTION .................................. 20           .        M
   LEVEL CHECK .................................................... 9.          Components .......................................................... 20
                                                                                                                                                      .
 Drain and Refill ........................................................ 9
                                                                     .          Removal and Installation of Brake Pad ................. 21            .
 Bleeding Brake System ......................................... 10  .            REMOVAL .......................................................... 21
                                                                                                                                                      .
BRAKE PIPING AND HOSE ....................................11         .            INSTALLATION .................................................. 21  .
 Hydraulic Circuit .....................................................11
                                                                     .          Removal and Installation of Brake Caliper Assembly
 Removal and Installation of Front Brake Piping and                                                                                                   ... 21
 Brake Hose ............................................................11
                                                                     .            REMOVAL .......................................................... 21
                                                                                                                                                      .
   REMOVAL ...........................................................11
                                                                     .            INSTALLATION .................................................. 21  .
   INSTALLATION ...................................................11.          Disassembly and Assembly of Brake Caliper
 Removal and Installation of Rear Brake Piping and                              Assembly ............................................................... 22
                                                                                                                                                      .
 Brake Hose ........................................................... 12
                                                                     .            DISASSEMBLY .................................................. 22   .
   REMOVAL .......................................................... 12
                                                                     .            CALIPER INSPECTION ..................................... 23         .
   INSTALLATION .................................................. 12.            ASSEMBLY ........................................................ 23.
 Inspection After Installation ................................... 12.            DISC ROTOR INSPECTION .............................. 24             .
BRAKE MASTER CYLINDER ................................. 13           .            BRAKE BURNISHING PROCEDURE ................ 25                      .
 On-Board Inspection ............................................. 13.         REAR DISC BRAKE ................................................ 26    .


Revision: 2005 July                                                      BR-1                                                                   2005 FX
 On-Vehicle Inspection ............................................ 26
                                                                   .         Assembly ...............................................................28
                                                                                                                                                  .
   PAD WEAR INSPECTION .................................. 26       .           DISASSEMBLY ...................................................28  .
 Components .......................................................... 26
                                                                   .           CALIPER INSPECTION ......................................29        .
 Removal and Installation of Brake Pad .................. 27       .           ASSEMBLY .........................................................29
                                                                                                                                                  .
   REMOVAL .......................................................... 27
                                                                   .           DISC ROTOR INSPECTION ..............................30             .
   INSTALLATION ................................................... 27
                                                                   .           BRAKE BURNISHING PROCEDURE ................31                      .
 Removal and Installation of Brake Caliper Assembly                         SERVICE DATA AND SPECIFICATIONS (SDS) .....32                         .
                                                                   ... 27    General Specifications ...........................................32 .
   REMOVAL .......................................................... 27
                                                                   .         Brake Pedal ...........................................................32
                                                                                                                                                  .
   INSTALLATION ................................................... 28
                                                                   .         Brake Booster ........................................................32
                                                                                                                                                  .
 Disassembly and Assembly of Brake Caliper                                   Check Valve ...........................................................32
                                                                                                                                                  .
                                                                             Front Disc Brake ....................................................32
                                                                                                                                                  .
                                                                             Rear Disc Brake .....................................................32
                                                                                                                                                  .




Revision: 2005 July                                                    BR-2                                                                 2005 FX
                                             PRECAUTIONS

PRECAUTIONS                                                         PFP:00001
                                                                                                                        A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"                                                                                          AFS0028A


The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:                                                                                                              D
q    To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
     in the event of a collision which would result in air bag inflation, all maintenance must be per-
     formed by an authorized NISSAN/INFINITI dealer.                                                                  E
q    Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
     sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
     Bag Module, see the SRS section.                                                                                BR
q    Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
     Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
     harness connectors.
                                                                                                                      G
Precautions for Procedures without Cowl Top Cover                                                            AFS0038B


When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.                                                                         H



                                                                                                                        I


                                                                                                                        J


                                                                                                          PIIB3706J
                                                                                                                        K
Precautions for Brake System                                                                                 AFS001MQ


q Recommended fluid is brake fluid "DOT 3".
q Do not reuse drained brake fluid.                                                                                     L
q Be careful not to splash brake fluid on painted areas.
q To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid.
                                                                                                                        M
q Do not use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
q Use flare nut wrench when removing and installing brake tube.
q When installing brake piping, be sure to check torque.
q Before working, turn ignition switch OFF and disconnect con-
  nectors for ABS actuator and electric unit (control unit) or battery
  terminal.
q Burnish the brake contact surfaces after refinishing or replacing
  drums or rotors, after replacing pads or linings, or if a soft pedal
  occurs at very low mileage.
  Refer to BR-25, "BRAKE BURNISHING PROCEDURE" .
WARNING:                                                                                              SBR686C
q Clean brake pads and shoes with a waste cloth, then wipe
  with a dust collector.




Revision: 2005 July                                  BR-3                                                2005 FX
                                           PREPARATION

PREPARATION                                                                                        PFP:00002

Commercial Service Tools                                                                              AFS001MR



    Tool name                                                    Description




    1. Flare nut crowfoot
                                                                 Removing and installing each brake
     a:10 mm (0.39 in) / 12 mm (0.47 in)
                                                                 piping
    2. Torque wrench


                                                     S-NT360




                                                     PBIC0190E   Removing front and rear caliper
    Power tool
                                                                 assembly, tires




                                                     PBIC0191E




Revision: 2005 July                           BR-4                                                 2005 FX
                                                                   Symptom


                                  



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