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ENGINE LUBRICATION SYSTEM


B ENGINE

                                                                                                                                                                 A




                                                            ENGINE LUBRICATION SYSTEM
                                                                                                    SECTION                    LU                                LU



                                                                                                                                                                 C


                                                                                                                                                                 D


                                                                                                                                                                 E
                                                                 CONTENTS
                               VQ35DE                                               REMOVAL .......................................................... 17
                                                                                                                                                    .            F
                                                                                    INSTALLATION .................................................. 17
                                                                                                                                                    .
PRECAUTIONS ......................................................... 3.            INSPECTION AFTER INSTALLATION ............... 17                .
 Precautions for Liquid Gasket ................................. 3     .          Disassembly and Assembly ................................... 17   .            G
   LIQUID GASKET APPLICATION PROCEDURE 3                               .....        DISASSEMBLY .................................................. 17
                                                                                                                                                    .
PREPARATION .......................................................... 4
                                                                       .            INSPECTION AFTER DISASSEMBLY ............... 18                 .
 Special Service Tools .............................................. 4.            ASSEMBLY ........................................................ 19
                                                                                                                                                    .
 Commercial Service Tools ....................................... 4    .                                                                                         H
                                                                                 SERVICE DATA AND SPECIFICATIONS (SDS) ..... 20                     .
LUBRICATION SYSTEM ........................................... 5       .          Standard and Limit ................................................. 20
                                                                                                                                                    .
 Lubrication Circuit ................................................... 5
                                                                       .            ENGINE OIL PRESSURE .................................. 20       .
 System Chart .......................................................... 6
                                                                       .            ENGINE OIL CAPACITY (APPROXIMATE) ....... 20                    .             I
ENGINE OIL .............................................................. 7
                                                                       .            OIL PUMP .......................................................... 20
                                                                                                                                                    .
 Inspection ................................................................ 7
                                                                       .            REGULATOR VALVE ......................................... 20    .
   ENGINE OIL LEVEL ............................................ 7     .                                                                                          J
   ENGINE OIL APPEARANCE ............................... 7             .
   ENGINE OIL LEAKAGE ....................................... 7        .
                                                                                                                VK45DE
   OIL PRESSURE CHECK ..................................... 8          .         PRECAUTIONS ....................................................... 21 .
 Changing Engine Oil ............................................... 9 .                                                                                         K
                                                                                  Precautions for Liquid Gasket ............................... 21      .
OIL FILTER .............................................................. 10
                                                                       .            LIQUID GASKET APPLICATION PROCEDURE 21                              ...
 Removal and Installation ....................................... 10   .         PREPARATION ........................................................ 22.
   REMOVAL .......................................................... 10
                                                                       .          Special Service Tools ............................................ 22 .         L
   INSTALLATION .................................................. 10  .          Commercial Service Tools ..................................... 22     .
   INSPECTION AFTER INSTALLATION .............. 10                     .         LUBRICATION SYSTEM ......................................... 23        .
OIL FILTER BRACKET (AWD) ................................ 12           .          Lubrication Circuit .................................................. 23
                                                                                                                                                        .        M
 Components .......................................................... 12
                                                                       .          System Chart ......................................................... 24
                                                                                                                                                        .
 Removal and Installation ....................................... 12   .         ENGINE OIL ............................................................. 25
                                                                                                                                                        .
   REMOVAL .......................................................... 12
                                                                       .          Inspection .............................................................. 25
                                                                                                                                                        .
   INSTALLATION .................................................. 12  .            ENGINE OIL LEVEL ........................................... 25     .
   INSPECTION AFTER INSTALLATION .............. 13                     .            ENGINE OIL APPEARANCE ............................. 25              .
OIL COOLER ........................................................... 14
                                                                       .            ENGINE OIL LEAKAGE ..................................... 25         .
 Components .......................................................... 14
                                                                       .            OIL PRESSURE CHECK ................................... 25           .
 Removal and Installation ....................................... 15   .          Changing Engine Oil .............................................. 27 .
   REMOVAL .......................................................... 15
                                                                       .         OIL FILTER .............................................................. 28
                                                                                                                                                        .
   INSPECTION AFTER REMOVAL ...................... 16                  .          Removal and Installation ....................................... 28   .
   INSTALLATION .................................................. 16  .            REMOVAL .......................................................... 28
                                                                                                                                                        .
   INSPECTION AFTER INSTALLATION .............. 16                     .            INSTALLATION .................................................. 28  .
OIL PUMP ................................................................ 17
                                                                       .            INSPECTION AFTER INSTALLATION ............... 28                    .
 Components .......................................................... 17
                                                                       .
 Removal and Installation ....................................... 17   .




Revision: 2006 December                                                     LU-1                                                      2006 FX35/FX45
OIL COOLER ........................................................... 29
                                                                      .           INSPECTION AFTER INSTALLATION ...............32                  .
 Components .......................................................... 29
                                                                      .         Disassembly and Assembly ...................................32     .
 Removal and Installation ....................................... 29  .           DISASSEMBLY ...................................................32.
   REMOVAL .......................................................... 29
                                                                      .           INSPECTION AFTER DISASSEMBLY ...............32                   .
   INSPECTION AFTER REMOVAL ....................... 30                .           ASSEMBLY .........................................................33
                                                                                                                                                   .
   INSTALLATION ................................................... 30.        SERVICE DATA AND SPECIFICATIONS (SDS) .....34                       .
   INSPECTION AFTER INSTALLATION ............... 30                   .         Standard and Limit .................................................34
                                                                                                                                                   .
OIL PUMP ................................................................ 31
                                                                      .           OIL PRESSURE .................................................34 .
 Components .......................................................... 31
                                                                      .           ENGINE OIL CAPACITY (APPROXIMATE) .......34                      .
 Removal and Installation ....................................... 31  .           OIL PUMP ...........................................................34
                                                                                                                                                   .
   REMOVAL .......................................................... 31
                                                                      .           REGULATOR VALVE ..........................................34     .
   INSTALLATION ................................................... 31.




Revision: 2006 December                                                   LU-2                                                    2006 FX35/FX45
                                            PRECAUTIONS
                                                                                                  [VQ35DE]
PRECAUTIONS
[VQ35DE]                                                                                             PFP:00001
                                                                                                                    A
Precautions for Liquid Gasket                                                                            NBS003IV

LIQUID GASKET APPLICATION PROCEDURE
1.   Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface.
                                                                                                                 LU
     q Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
       holes.
2.   Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
                                                                                                                  C
     use) to remove adhering moisture, grease and foreign materials.
3.   Apply liquid gasket to the liquid gasket application surface.
     Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-48, "RECOMMENDED CHEMICAL
     PRODUCTS AND SEALANTS" .                                                                                     D
     q Within five minutes of liquid gasket application, install the mating component.

     q If liquid gasket protrudes, wipe it off immediately.
                                                                                                                  E
     q Do not retighten after mounting bolts and nuts the installation.

     q After 30 minutes or more have passed from the installation, fill engine oil and engine coolant.

                                                                                                                    F


                                                                                                                    G


                                                                                                                    H



                                                                                                                    I


                                                                                                                    J



                                                                                                                    K


                                                                                                                    L



                                                                                                                    M




Revision: 2006 December                             LU-3                                     2006 FX35/FX45
                                                       PREPARATION
                                                                                                                              [VQ35DE]
PREPARATION                                                                                                                     PFP:00002

Special Service Tools                                                                                                              NBS003IW

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number
  (Kent-Moore No.)                                                                       Description
  Tool name

  ST25051001                                                                             Measuring oil pressure
  (J25695-1)                                                                             Maximum measuring range: 2,452 kPa (25
  Oil pressure gauge                                                                     kg-cm2 , 356 psi)




                                                                         NT050


  ST25052000                                                                             Adapting oil pressure gauge to oil pan (upper)
  (J25695-2)
  Hose




                                                                         S-NT559


  KV10115801                                                                             Removing and installing oil filter
  (J38956)                                                                               a: 64.3 mm (2.531 in)
  Oil filter wrench




                                                                         S-NT375



Commercial Service Tools                                                                                                           NBS003IX



  Tool name                                                                              Description

  Power tools                                                                            Loosening nuts and bolts




                                                                         PBIC0190E


  Deep socket                                                                            Removing and installing oil pressure switch
                                                                                         a: 26 mm (1.02 in)




                                                                         PBIC2072E




Revision: 2006 December                                         LU-4                                                  2006 FX35/FX45
                          LUBRICATION SYSTEM
                                                  [VQ35DE]
LUBRICATION SYSTEM                                   PFP:15010
                                                                      A
Lubrication Circuit                                        NBS003IY




                                                                      LU



                                                                      C


                                                                      D


                                                                      E



                                                                      F


                                                                      G


                                                                      H



                                                                       I

                                                    PBIC1933E

                                                                       J



                                                                      K


                                                                       L



                                                                      M




Revision: 2006 December          LU-5          2006 FX35/FX45
                          LUBRICATION SYSTEM
                                                  [VQ35DE]
System Chart                                               NBS003IZ




                                                    PBIC2071E




Revision: 2006 December          LU-6          2006 FX35/FX45
                                                ENGINE OIL
                                                                                                    [VQ35DE]
ENGINE OIL                                                                                             PFP:KLA92
                                                                                                                       A
Inspection                                                                                                  NBS003J0

ENGINE OIL LEVEL
NOTE:                                                                                                               LU
Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop
it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
                                                                                                                     C
2. Insert oil level gauge and make sure the engine oil level is within
     the range shown in the figure.
3. If it is out of range, adjust it.
                                                                                                                     D


                                                                                                                       E



                                                                                                                       F
                                                                                                         PBIC3101E




    NOTE:                                                                                                              G
    When checking the engine oil level, insert oil level gauge with its
    tip aligned with oil level gauge guide on cylinder head. (In figure,
    air cleaner case and air duct are removed.)
                                                                                                                       H



                                                                                                                       I


                                                                                                                       J
                                                                                                         KBIA1343E


ENGINE OIL APPEARANCE
q   Check engine oil for white turbidity or heavy contamination.                                                       K
q   If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
    Repair or replace damaged parts.
                                                                                                                       L
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following areas:
q  Oil pans (lower and upper)                                                                                          M
q  Oil pan drain plug
q  Oil pressure switch
q  Oil filter
q  Oil filter bracket (AWD models)
q  Oil cooler
q  Water pump cover
q  Chain tensioner cover
q  Intake valve timing control cover and intake valve timing control solenoid valve
q  Mating surface between cylinder head and rocker cover
q  Mating surface between front timing chain case and rear timing chain case
q  Mating surface between rear timing chain case and cylinder head
q  Mating surface between rear timing chain case and cylinder block.
q  Mating surface between rear timing chain case and oil pan (upper)
q  Mating surface between cylinder block and cylinder head

Revision: 2006 December                              LU-7                                       2006 FX35/FX45
                                              ENGINE OIL
                                                                                                        [VQ35DE]
q    Crankshaft oil seals (front and rear)
q    Camshaft position sensor (PHASE)
OIL PRESSURE CHECK
WARNING:
q  Be careful not to get burn yourself, as engine oil may be hot.
q  Oil pressure check should be done in "Parking position".
1. Check the engine oil level. Refer to LU-7, "ENGINE OIL LEVEL" .
2. Remove front engine undercover with power tool.
3. Disconnect harness connector at oil pressure sensor, and
   remove oil pressure sensor using deep socket (commercial ser-
   vice tool).
   CAUTION:
   Do not drop or shock oil pressure switch.




                                                                                                             SBIA0452E




                                                                                                              SBIA0453E




4.   Install the oil pressure gauge (SST) and hose (SST).




                                                                                                             SLC926



5.   Start the engine and warm it up to normal operating temperature.
6.   Check the engine oil pressure with engine running under no-load.
     NOTE:
     When the engine oil temperature is low, the engine oil pressure becomes high.
     Engine oil pressure [Engine oil temperature at 80 



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