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PARKING BRAKE SYSTEM


F BRAKES

                                                                                                                                                           A




                                                                                               SECTION
                                                                             PARKING BRAKE SYSTEM
                                                                                                                         PB                                B



                                                                                                                                                           C


                                                                                                                                                           D


                                                                                                                                                           E
                                                              CONTENTS
PREPARATION .......................................................... 2
                                                                   .          PARKING BRAKE SHOE .......................................... 6    .         PB
 Commercial Service Tools ....................................... 2.           Components ............................................................ 6
                                                                                                                                                 .
PARKING BRAKE SYSTEM ..................................... 3       .           Removal and Installation ......................................... 6
                                                                                                                                                 .
 On-Vehicle Inspection ............................................. 3
                                                                   .             REMOVAL ............................................................ 6
                                                                                                                                                 .         G
   PEDAL STROKE .................................................. 3
                                                                   .             INSPECTION AFTER REMOVAL ........................ 7             .
   INSPECT COMPONENTS ................................... 3        .             INSTALLATION .................................................... 8
                                                                                                                                                 .
   ADJUSTMENT ..................................................... 3
                                                                   .          SERVICE DATA AND SPECIFICATIONS (SDS) ....... 9                    .
                                                                                                                                                           H
PARKING BRAKE CONTROL .................................. 4         .           Parking Drum Brake ................................................ 9
                                                                                                                                                 .
 Components ............................................................ 4
                                                                   .           Parking Brake Control ............................................. 9
                                                                                                                                                 .
 Removal and Installation ......................................... 4
                                                                   .
   REMOVAL ............................................................ 4
                                                                   .                                                                                        I
   INSTALLATION .................................................... 5
                                                                   .

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Revision: 2006 December                                                 PB-1                                                     2006 FX35/FX45
                           PREPARATION

PREPARATION                                                                     PFP:00002

Commercial Service Tools                                                            NFS000OF



    Tool name                                    Description




    Power tool                                   Removing caliper assembly, tires



                                     PBIC0190E




Revision: 2006 December       PB-2                                     2006 FX35/FX45
                                      PARKING BRAKE SYSTEM

PARKING BRAKE SYSTEM                                                                                  PFP:36010
                                                                                                                     A
On-Vehicle Inspection                                                                                     NFS000MP

PEDAL STROKE
q    When parking brake pedal is operated with a force of 200 N (20.4 kg, 44.9 lb), make sure the parking            B
     brake pedal stroke is within the specified number of notches. (Check it by listening and counting the
     ratchet clicks.)
        Pedal stroke      : 4 - 5 notches                                                                            C
q    Make sure that brake warning lamp comes on when parking brake pedal is depressed with in one notch.
INSPECT COMPONENTS
                                                                                                                     D
q    Make sure the components are installed properly (check for looseness, backlash, etc.).
q    Check parking brake pedal assembly for bend, damage and cracks, and replace if necessary.
q    Check cable for wear and damage, and replace if necessary.                                                      E
q    Check parking brake warning lamp switch for malfunction, and replace if necessary.
ADJUSTMENT
1.   Insert a deep socket wrench to rotate adjusting nut and loosen                                                  PB
     cable sufficiently. Then, return pedal.
2.   Remove tires from vehicle with power tool.
3.   Using wheel nuts, fix disc rotor to hub and prevent it from tilting.                                            G


                                                                                                                     H



                                                                                                                      I
                                                                                                       SFIA1139E



4.   Remove adjusting hole plug installed on disc rotor. Using a flat-
     bladed screwdriver, turn adjuster to clockwise in the figure until                                               J
     disc rotor is locked. After locking, turn adjuster to opposite direc-
     tion by 5 or 6 notches.
5.   Rotate disc rotor to make sure that there is no drag. Then install                                              K
     adjusting hole plug.
6.   After adjusting the clearance of rear shoes, with no drag on rear
     brake, adjuster cable as follows:                                                                               L
a.   Operate pedal 10 or more times with a force of 490 N (50 kg,
     110 lb).
                                                                                                      PFIA0295E
b.   Depress pedal until a deep socket wrench can be inserted.                                                       M
     Insert deep socket, and rotate adjusting nut to adjust pedal stroke.
     CAUTION:
     Do not reuse adjusting nut after removing it.
c.   When parking brake pedal is operated with a force of 200 N (20.4 kg, 44.9 lb), make sure the stroke is
     within the specified number of notches. (Check it by listening and counting the ratchet clicks.)
        Pedal stroke      : 4 - 5 notches
d.   With parking brake pedal completely returned, make sure there is no drag on rear brake.




Revision: 2006 December                               PB-3                                     2006 FX35/FX45
                                 PARKING BRAKE CONTROL

PARKING BRAKE CONTROL                                                                            PFP:36010

Components                                                                                             NFS000MQ




                                                                                                SFIA1943E

  1.   Device assembly              2.   Spring insulator             3.   Return spring
  4.   Lock plate                   5.   Front cable                  6.   Return spring
  7.   Rear left cable              8.   Rear right cable             9.   Pin
  10. Adjusting nut

Removal and Installation                                                                               NFS000MR

REMOVAL
1.  Remove front kicking plate (driver side). Refer to EI-39, "KICKING PLATE" .
2.  Remove front body side welt (driver side). Refer to EI-37, "BODY SIDE TRIM" .
3.  Remove dash side finisher (driver side). Refer to EI-38, "DASH SIDE FINISHER" .
4.  Remove instrument lower panel (driver side). Refer to IP-13, "(K) Instrument Driver Lower Panel" .
5.  Remove adjusting nut.
6.  Remove front cable installation bolts, nuts, and lock plate, then remove front cable from the vehicle.
7.  Remove heat insulator between center tube and rear propeller shaft.
8.  Remove exhaust center muffler. Refer to EX-4, "Removal and Installation" .
9.  Remove propeller shaft. Refer to PR-9, "Removal and Installation" .
10. Remove rear disc caliper and disc rotors. Refer to BR-27, "Removal and Installation of Brake Caliper
    Assembly" .
11. Remove parking brake shoe, and remove rear cable from toggle lever. Refer to PB-6, "PARKING BRAKE
    SHOE" .



Revision: 2006 December                             PB-4                                   2006 FX35/FX45
                                   PARKING BRAKE CONTROL

12. Remove right and left rear cables installation nuts, bolts, and remove right and left rear cable assembly
    from the vehicle.                                                                                              A
INSTALLATION
1.   Install in the reverse order of removal. Tighten the mounting bolts and nuts to the specified torque. Refer
     to PB-4, "Components" .                                                                                       B
     CAUTION:
     Do not reuse adjusting nut after removing it.
2.   Adjust parking brake. Refer to PB-3, "ADJUSTMENT" .                                                           C


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Revision: 2006 December                             PB-5                                       2006 FX35/FX45
                                   PARKING BRAKE SHOE

PARKING BRAKE SHOE                                                                              PFP:44060

Components                                                                                            NFS000MS




                                                                                               SFIA1167E

  1.   Back plate                  2.   Anchor block               3.   Toggle lever
  4.   Shoe                        5.   Adjuster                   6.   Return spring
  7.   Anti-rattle spring          8.   Retainer                   9.   Anti-rattle pin

Removal and Installation                                                                              NFS000MT

REMOVAL
WARNING:
Clean brakes with a vacuum dust collector to minimize the hazard of air borne particles or other mate-
rials.
CAUTION:
q    Remove wheel, and remove disc rotor with parking brake pedal completely released. Refer to BR-
     27, "Removal and Installation of Brake Caliper Assembly" .
q    When removing disc rotor, mark both disc rotor and wheel hub for alignment.
1. Remove rear tires from vehicle with a power tool.
2. Remove disc rotor with the parking brake pedal in the completely released position.
3. Remove disc rotor. If disc rotor cannot be removed, remove as follows:
a. Secure the disc rotor in place with wheel nuts and remove adjuster hole plug.




Revision: 2006 December                            PB-6                                   2006 FX35/FX45
                                       PARKING BRAKE SHOE

b.   Using flat-bladed screwdriver, rotate adjuster in direction "B" to
     retract and loosen brake shoe.                                                                             A
4.   Remove anti-rattle pins, retainers, anti-rattle springs, them
     return springs.
5.   Remove parking brake shoes, adjuster assembly, adjuster                                                    B
     spring and toggle lever.

                                                                                                                C

                                                                                                    PFIA0309E

                                                                                                                D
INSPECTION AFTER REMOVAL
Lining Thickness Inspection
q    Check thickness of lining.                                                                                 E
        Standard thickness "A"         : 3.2 mm (0.126 in)
        Repair limit thickness "A"     : 1.5 mm (0.059 in)
                                                                                                                PB



                                                                                                                G


                                                                                                    SBR021A     H
Drum Inner Diameter Inspection
q  Check drum inner diameter.
                                                                                                                 I
        Standard inner diameter        : 190 mm (7.48 in) dia.
        Maximum inner diameter         : 191 mm (7.52 in) dia.
                                                                                                                 J



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                                                                                                    SBR768A
                                                                                                                L
Other Inspections
q   Check the following:



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