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BRAKE SYSTEM

F BRAKES

B
SECTION
BRAKE SYSTEM C

E
CONTENTS
PRECAUTIONS ......................................................... 3
. REMOVAL .......................................................... 13
. BR
Precautions for Supplemental Restraint System INSTALLATION .................................................. 14 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Disassembly and Assembly ................................... 14 .
SIONER" ................................................................. 3
. DISASSEMBLY .................................................. 14 . G
Precautions for Procedures without Cowl Top Cover 3 ..... ASSEMBLY ........................................................ 14.
Precautions for Brake System ................................. 3 . BRAKE BOOSTER .................................................. 15 .
PREPARATION .......................................................... 4
. On-Vehicle Service ................................................ 15.
H
Commercial Service Tools ....................................... 4 . OPERATING CHECK ......................................... 15 .
NOISE, VIBRATION AND HARSHNESS (NVH) AIRTIGHT CHECK ............................................. 15 .
TROUBLESHOOTING ............................................... 5 . Components .......................................................... 15
.
NVH Troubleshooting Chart .................................... 5 . Removal and Installation ....................................... 16 . I
BRAKE PEDAL ......................................................... 6
. REMOVAL .......................................................... 16
.
Inspection and Adjustment ...................................... 6 . INSPECTION AFTER REMOVAL ...................... 16 .
ADJUSTMENT ..................................................... 6. INSTALLATION .................................................. 16 . J
Components ............................................................ 7
. VACUUM LINES ...................................................... 17 .
Removal and Installation ......................................... 7. Components .......................................................... 17
.
REMOVAL ............................................................ 7
. Removal and Installation ....................................... 17 .
K
INSPECTION AFTER REMOVAL ........................ 8 . Inspection .............................................................. 18
.
INSTALLATION .................................................... 8
. VISUAL INSPECTION ........................................ 18 .
BRAKE FLUID ........................................................... 9
. CHECK VALVE INSPECTION ............................ 18 .
On-Board Inspection ............................................... 9
. FRONT DISC BRAKE .............................................. 19 . L
LEVEL CHECK .................................................... 9. On-Vehicle Inspection ............................................ 19 .
Drain and Refill ........................................................ 9
. PAD WEAR INSPECTION .................................. 19 .
Bleeding Brake System ......................................... 10 . Components .......................................................... 19
. M
BRAKE TUBE AND HOSE .......................................11 . Removal and Installation of Brake Pad ................. 20 .
Hydraulic Circuit .....................................................11
. REMOVAL .......................................................... 20
.
Removal and Installation of Front Brake Tube and INSTALLATION .................................................. 20 .
Brake Hose ............................................................11
. Removal and Installation of Brake Caliper Assembly
REMOVAL ...........................................................11
. ... 20
INSTALLATION ...................................................11. REMOVAL .......................................................... 20
.
Removal and Installation of Rear Brake Piping and INSTALLATION .................................................. 21 .
Brake Hose ........................................................... 12
. Disassembly and Assembly of Brake Caliper
REMOVAL .......................................................... 12
. Assembly ............................................................... 21
.
INSTALLATION .................................................. 12. DISASSEMBLY .................................................. 21 .
Inspection After Installation ................................... 12. INSPECTION AFTER DISASSEMBLY ............... 22 .
BRAKE MASTER CYLINDER ................................. 13 . ASSEMBLY ........................................................ 22.
On-Board Inspection ............................................. 13. DISC ROTOR INSPECTION .............................. 24 .
LEAK INSPECTION ........................................... 13 . Brake Burnishing Procedure .................................. 24 .
Components .......................................................... 13
. REAR DISC BRAKE ................................................ 25 .
Removal and Installation ....................................... 13 . On-Vehicle Inspection ............................................ 25 .

Revision: 2006 July BR-1 2007 FX35/FX45
PAD WEAR INSPECTION .................................. 25 . INSPECTION AFTER DISASSEMBLY ...............28 .
Components .......................................................... 25
. ASSEMBLY .........................................................28
.
Removal and Installation of Brake Pad .................. 26 . DISC ROTOR INSPECTION ..............................30 .
REMOVAL .......................................................... 26
. Brake Burnishing Procedure ..................................30 .
INSTALLATION ................................................... 26. SERVICE DATA AND SPECIFICATIONS (SDS) .....31 .
Removal and Installation of Brake Caliper Assembly General Specifications ...........................................31.
... 26 Brake Pedal ...........................................................31
.
REMOVAL .......................................................... 26
. Brake Booster ........................................................31
.
INSTALLATION ................................................... 26. Check Valve ...........................................................31
.
Disassembly and Assembly of Brake Caliper Front Disc Brake ....................................................31
.
Assembly ............................................................... 27
. Rear Disc Brake .....................................................31
.
DISASSEMBLY .................................................. 27 .

Revision: 2006 July BR-2 2007 FX35/FX45
PRECAUTIONS

PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" NFS000LN

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. BR
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Precautions for Procedures without Cowl Top Cover NFS000LO

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc. H

PIIB3706J
K
Precautions for Brake System NFS000TE

q Clean dust on front brake and rear brake with a vacuum dust collector. Do not blow with compressed air.
q Recommended fluid is brake fluid "DOT 3". MA-12, "Fluids and Lubricants" . L
q Do not reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas.
M
q To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use new brake fluid.
q Do not use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
q Use a flare nut crowfoot and torque wrench when installing
brake tube.
q When installing brake piping, be sure to check torque.
q Before working, turn ignition switch OFF and disconnect con-
nectors for ABS actuator and electric unit (control unit) or battery
negative terminal.
q Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage.
Refer to BR-24, "Brake Burnishing Procedure" (Front disc
brake), BR-30, "Brake Burnishing Procedure" (Rear disc brake). SBR686C

WARNING:
q Clean brake pads and shoes with a waste cloth, then clean with a dust collector.

Revision: 2006 July BR-3 2007 FX35/FX45
PREPARATION

PREPARATION PFP:00002

Commercial Service Tools NFS000LQ

Tool name Description

1.Flare nut crowfoot
a: 10 mm (0.39 in) / 12 mm (0.47 in) Installing each brake piping
2.Torque wrench

S-NT360

Pin punch Removing and installing reservoir tank
Tip diameter: 4 mm (0.16 in) dia. pin

ZZA0515D

Power tool Loosening bolts and nuts

PBIC0190E

Revision: 2006 July BR-4 2007 FX35/FX45
Symptom

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