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>> Download brc documenatation <<Text preview - extract from the documentBRAKE CONTROL SYSTEM
F BRAKES
A
B
SECTION
BRAKE CONTROL SYSTEM C
D
E
CONTENTS
VDC/TCS/ABS REFERENCE VALUE FROM CONSULT-II ........ 22 . BRC
CONSULT-II Functions (ABS) ............................... 24 .
PRECAUTIONS ......................................................... 3 . CONSULT-II MAIN FUNCTION .......................... 24 .
Precautions for Supplemental Restraint System CONSULT-II SETTING PROCEDURE ............... 24 . G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Self-Diagnosis ....................................................... 25
.
SIONER" ................................................................. 3
. DESCRIPTION ................................................... 25 .
Precautions for Brake System ................................. 3 . OPERATION PROCEDURE ............................... 25 .
Precautions for Brake Control ................................. 3 . H
ERASE MEMORY .............................................. 25 .
PREPARATION .......................................................... 5 . DISPLAY ITEM LIST .......................................... 26 .
Special Service Tools .............................................. 5 . Data Monitor .......................................................... 29
.
Commercial Service Tools ....................................... 5 . OPERATION PROCEDURE ............................... 29 . I
ON-VEHICLE SERVICE ............................................ 6 . DISPLAY ITEM LIST .......................................... 29 .
Adjustment of Steering Angle Sensor Neutral Posi- Active Test ............................................................. 31
.
tion .......................................................................... 6
. OPERATION PROCEDURE ............................... 31 . J
Calibration of Decel G Sensor (AWD Models) ........ 7 . TEST ITEM ......................................................... 32
.
SYSTEM DESCRIPTION ........................................... 8 . For Fast and Accurate Diagnosis .......................... 33 .
System Diagram ...................................................... 8 . PRECAUTIONS FOR DIAGNOSIS .................... 33 .
Functions ................................................................. 8
. K
Basic Inspection .................................................... 34
.
VDC ...................................................................... 8
. BRAKE FLUID AMOUNT, LEAKS, AND BRAKE
TCS ...................................................................... 8
. PADS INSPECTION ........................................... 34 .
ABS ...................................................................... 9
. POWER SYSTEM TERMINAL LOOSENESS L
EBD ...................................................................... 9
. AND BATTERY INSPECTION ............................ 34 .
Fail-Safe Function ................................................... 9 . ABS WARNING LAMP, VDC OFF INDICATOR
VDC / TCS SYSTEM ............................................ 9 . LAMP, SLIP INDICATOR LAMP AND BRAKE M
ABS, EBD SYSTEM ............................................. 9 . WARNING LAMP INSPECTION ........................ 34 .
Hydraulic Circuit Diagram ..................................... 10 . TROUBLE DIAGNOSIS FOR SYSTEM ................... 36 .
CAN Communication ............................................. 10 . Wheel Sensor Circuit ............................................. 36 .
SYSTEM DESCRIPTION ................................... 10 . INSPECTION PROCEDURE ............................. 36 .
TROUBLE DIAGNOSIS ............................................11 . Engine System ...................................................... 38
.
Fail-Safe Function ..................................................11 . INSPECTION PROCEDURE ............................. 38 .
VDC/TCS SYSTEM .............................................11 . VDC/TCS/ABS Control Unit Circuit ....................... 38 .
ABS, EBD SYSTEM ............................................11 . INSPECTION PROCEDURE ............................. 38 .
How to Proceed with Diagnosis .............................11 . Pressure Sensor Circuit ......................................... 39 .
BASIC CONCEPT ...............................................11 . INSPECTION PROCEDURE ............................. 39 .
DIAGNOSIS FLOWCHART ............................... 12 . Steering Angle Sensor Circuit ................................ 41 .
ASKING COMPLAINTS ..................................... 13 . INSPECTION PROCEDURE ............................. 41 .
EXAMPLE OF DIAGNOSIS SHEET .................. 13 . Yaw Rate/Side G Sensor (2WD Models), Yaw Rate/
Component Installation Location ........................... 14 . Side/Decel G Sensor (AWD Models) Circuit .......... 42 .
Schematic ............................................................. 15. INSPECTION PROCEDURE ............................. 42 .
Wiring Diagram -- VDC -- .................................... 16 . Solenoid and VDC Change-Over Valve Circuit ..... 44 .
Control Unit Input/Output Signal Standard ............ 22 .
Revision: 2006 July BRC-1 2007 FX35/FX45
INSPECTION PROCEDURE .............................. 44 . The ABS Function Does Not Operate ....................54 .
Actuator Motor Circuit ............................................ 45
. Pedal Vibration or ABS Operation Sound Occurs ...54
INSPECTION PROCEDURE .............................. 45 . Vehicle Jerks During VDC/TCS/ABS Control .........55 .
ABS Actuator and Electric Unit (Control Unit) Power WHEEL SENSORS ..................................................57 .
Supply and Ground Circuit .................................... 46
. Removal and Installation ........................................57 .
INSPECTION PROCEDURE .............................. 46 . REMOVAL ...........................................................57
.
Stop Lamp Switch Circuit ....................................... 48
. INSTALLATION ...................................................57.
INSPECTION PROCEDURE .............................. 48 . SENSOR ROTOR .....................................................59 .
Brake Fluid Level Switch Circuit ............................ 50. Removal and Installation ........................................59 .
INSPECTION PROCEDURE .............................. 50 . REMOVAL ...........................................................59
.
When "ST ANG SEN SIGNAL" Appears on Self- INSTALLATION ...................................................59.
diagnosis Results Display ...................................... 51
. ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ...60
INSPECTION PROCEDURE .............................. 51 . Removal and Installation ........................................60 .
When "DECEL G SEN SET" Appears on Self-diag- REMOVAL ...........................................................60
.
nostic Results Display (AWD Models) ................... 51 . INSTALLATION ...................................................61.
INSPECTION PROCEDURE .............................. 51 . G SENSOR ...............................................................62
.
CAN Communication Circuit .................................. 52 . Removal and Installation ........................................62 .
INSPECTION PROCEDURE .............................. 52 . REMOVAL ...........................................................62
.
Component Inspection ........................................... 52
. INSTALLATION ...................................................62.
VDC OFF SWITCH ............................................. 52
. STEERING ANGLE SENSOR ..................................63 .
TROUBLE DIAGNOSIS FOR SYMPTOMS ............. 53 . Removal and Installation ........................................63 .
Excessive ABS Function Operation Frequency ..... 53 . REMOVAL ...........................................................63
.
Unexpected Pedal Reaction .................................. 53 . INSTALLATION ...................................................63.
The Braking Distance is Long ................................ 54.
Revision: 2006 July BRC-2 2007 FX35/FX45
PRECAUTIONS
[VDC/TCS/ABS]
PRECAUTIONS
[VDC/TCS/ABS] PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" NFS000MW
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. BRC
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Precautions for Brake System NFS000MX
q Recommended fluid is brake fluid "DOT 3". Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" . H
q Do not reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas such as body. If brake fluid is splashed, wipe it off
and flush area with water immediately. I
q Do not use mineral oils such as gasoline or kerosene to clean. They will ruin rubber parts and cause
improper operation.
J
q Using a flare nut crowfoot and torque wrench, securely tighten
brake tube flare nuts.
q Brake system is an important safety part. If a brake fluid leak is
detected, always disassemble the affected part. If a malfunction K
is detected, replace part with a new one.
q Before working, turn ignition switch OFF and disconnect electri-
cal connectors of ABS actuator and electric unit (control unit) or L
battery negative terminal.
q When installing brake piping, be sure to check torque.
WARNING: M
SBR686C
Clean brake pads and shoes with a waste cloth, then wipe with
a dust collector.
Precautions for Brake Control NFS000MY
q During VDC/TCS/ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This
is normal.
q Just after starting vehicle after turning ignition switch ON, brake pedal may vibrate or motor operating
noise may be heard from engine room. This is a normal status of operation check.
q Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
q When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnostic servicing. Besides electrical system inspection, check booster operation, brake fluid level, and
fluid leaks.
q If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.
Revision: 2006 July BRC-3 2007 FX35/FX45
PRECAUTIONS
[VDC/TCS/ABS]
q If there is a radio, antenna, or antenna lead-in wire (including wiring) near control module, VDC/TCS/ABS
function may have a malfunction or error.
q If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits, and improper wiring.
q If the following components are replaced with non-genuine components or converted, VDC OFF indicator
lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorber, strut, spring, bushing, etc.), Tires, wheels (exclude specified size),
components related to brake (pad, rotor, caliper, etc.), components related to engine (muffler, ECM, etc.),
components related to body reinforcement (roll bar, tower bar, etc.).
q Driving in the condition of breakage or excessive wear of suspension, tires or components related to the
brakes may cause VDC OFF indicator lamp and SLIP indicator lamp turn on, and the VDC system may
not operate properly.
q When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC.
q When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as
sharp carves on a freeway), the VDC may not operate normally, or VDC OFF indicator lamp and SLIP
indicator lamp may turn on. However, this is not a malfunction, if normal operation can be resumed after
restarting engine.
q Sudden turns (such as spin turns, acceleration turns), drifting, etc. When VDC function is OFF (VDC OFF
SW ON) may cause the G sensor system indicate a malfunction. However, this is not a malfunction, if nor-
mal operation can be resumed after restarting engine.
q Change 4 tires at a time. Be sure to use specified-size tires that have the same brand name and pattern.
Wheel sensor errors can be detected be self-diagnosis when tires have wide abrasion variations or the
size is different from the genuine tires.
Revision: 2006 July BRC-4 2007 FX35/FX45
PREPARATION
[VDC/TCS/ABS]
PREPARATION PFP:00002
A
Special Service Tools NFS000MZ
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number B
(Kent-Moore No.) Description
Tool name
C
ST30720000
(J-25405)
Drift D
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
ZZA0701D
E
ST27863000
( -- )
BRC
Drift Installing rear sensor rotor
a: 74.5 mm (2.933 in) dia.
b: 62.5 mm (2.461 in) dia.
ZZA0832D G
KV40104710
( -- ) H
Drift
a: 76.3 mm (3.004 in) dia.
b: 67.9 mm (2.673 in) dia.
I
ZZA0832D
Commercial Service Tools NFS000N0
J
Tool name Description
K
1: Flare nut crowfoot
a: 10 mm (0.39 in)/ 12 mm (0.47 in) Installing brake tube
2: Torque wrench
L
S-NT360
M
Revision: 2006 July BRC-5 2007 FX35/FX45
ON-VEHICLE SERVICE
[VDC/TCS/ABS]
ON-VEHICLE SERVICE PFP:00000
Adjustment of Steering Angle Sensor Neutral Position NFS000N1
In case of doing work that applies to the list below, make sure to adjust neutral position of steering angle sen-
sor before running vehicle.
Situation Adjustment of Steering Angle Sensor Neutral Position
Removing/Installing ABS actuator and electric unit (control unit) --
Replacing ABS actuator and electric unit (control unit)
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