Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G20 P11 1999-2002 Approved G20-P11-2000 mt

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                                                                                                                                                                                  EXIT




                                                                                                   MANUAL TRANSAXLE                                                         GI




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                                                               CONTENTS                                                                                                     FE


PREPARATION ...............................................................2           Final Drive..................................................................39
                                                                                                                                                                            CL
  Special Service Tools ..................................................2               PRE-INSPECTION ...................................................39
  Commercial Service Tools ...........................................4                   DISASSEMBLY ........................................................40
NOISE, VIBRATION AND HARSHNESS (NVH)                                                      INSPECTION ...........................................................41
TROUBLESHOOTING .....................................................6                    ASSEMBLY .............................................................42
  NVH Troubleshooting Chart.........................................6                  Shift Control Components .........................................45                 AT
                                                                                          INSPECTION ...........................................................45
DESCRIPTION .................................................................7
                                                                                     ASSEMBLY....................................................................46
  Cross-sectional View ...................................................7
     DOUBLE-CONE SYNCHRONIZER ..............................8
                                                                                       Clutch Housing ..........................................................46          AX
ON-VEHICLE SERVICE ..................................................9                 Transaxle Case..........................................................50
  Replacing Oil Seal .......................................................9        SERVICE DATA AND SPECIFICATIONS (SDS) .........56
                                                                                       General Specifications...............................................56              SU
     DIFFERENTIAL OIL SEAL ..........................................9
     STRIKING ROD OIL SEAL .........................................9                     TRANSAXLE ...........................................................56
  Position Switch Check ...............................................10                 FINAL GEAR ...........................................................56
                                                                                       Gear End Play ...........................................................57
                                                                                                                                                                            BR
     BACK-UP LAMP SWITCH ........................................10
     PNP SWITCH ..........................................................10           Clearance Between Baulk Ring and Gear ................57
  Viscous Coupling Check............................................11                    3RD, 4TH, 5TH, REVERSE BAULK RING ..................57                            ST
REMOVAL AND INSTALLATION .................................12                              1ST AND 2ND BAULK RING ....................................57
  Removal.....................................................................12       Available Snap Rings ................................................57
                                                                                          SNAP RING.............................................................57          RS
  Installation..................................................................14
                                                                                       Available C-rings........................................................58
OVERHAUL ...................................................................15
                                                                                          4TH INPUT GEAR C-RING .......................................58
  Transaxle Gear Control .............................................15
  Case Components .....................................................16
                                                                                          5TH INPUT GEAR REAR C-RING .............................58                        BT
                                                                                          MAINSHAFT C-RING ...............................................58
  Gear Components .....................................................17              Available Adjusting Shims .........................................59
  Shift Control Components .........................................18                      INPUT SHAFT REAR BEARING ADJUSTING                                              HA
  Final Drive Components ............................................19                     SHIM ......................................................................59
DISASSEMBLY..............................................................20                 MAINSHAFT ADJUSTING SHIM................................60
  Transaxle Case..........................................................20                MAINSHAFT REAR BEARING ADJUSTING SHIM ......60                                  SC
  Clutch Housing ..........................................................22           Available Thrust Washer............................................61
REPAIR FOR COMPONENT PARTS ...........................26                                  MAINSHAFT THRUST WASHER ...............................61
  Input Shaft and Gears ...............................................26               Available Washers .....................................................61           EL
     DISASSEMBLY ........................................................26               DIFFERENTIAL SIDE GEAR THRUST WASHER ........61
     INSPECTION ...........................................................27           Available Shims - Differential Side Bearing
     ASSEMBLY .............................................................28
                                                                                                                                                                            IDX
                                                                                        Preload and Adjusting Shim ......................................62
  Mainshaft and Gears .................................................31                 BEARING PRELOAD ...............................................62
     DISASSEMBLY ........................................................31                 DIFFERENTIAL SIDE BEARING ADJUSTING
     INSPECTION ...........................................................32               SHIMS ....................................................................62
     ASSEMBLY .............................................................34
                                                                                                                                            EXIT
                                                      PREPARATION
Special Service Tools

                                                     Special Service Tools                                                       NCMT0001
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

 Tool number
 (Kent-Moore No.)              Description
 Tool name

 KV38107700                                                                       Measuring turning torque of final drive assembly
 (J39027)                                                                         Measuring total turning torque
 Preload adapter                                                                  Measuring clearance between side gear and differ-
                                                                                  ential case with washer
                                                                                  Selecting differential side bearing adjusting shim
                               NT087                                              [Use with KV38106000 (J34291-A).]

 KV38106000                                                                       Selecting differential side bearing adjusting shim
 (J34291-A)                                                                       [Use with KV38107700 (J39027).]
 Height gauge adapter                                                             a: 140 mm (5.51 in)
 (differential side bearing)                                                      b: 40 mm (1.57 in)
                                                                                  c: 16 mm (0.63 in) dia.
                                                                                  d: M8 



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