Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G20 P11 1999-2002 Approved G20-P11-2001 mt
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MANUAL TRANSAXLE GI
SECTION MT MA
EM
LC
EC
CONTENTS FE
PREPARATION ...............................................................2 Final Drive..................................................................39
CL
Special Service Tools ..................................................2 PRE-INSPECTION ...................................................39
Commercial Service Tools ...........................................4 DISASSEMBLY ........................................................40
NOISE, VIBRATION AND HARSHNESS (NVH) INSPECTION ...........................................................41
TROUBLESHOOTING .....................................................6 ASSEMBLY .............................................................42
NVH Troubleshooting Chart.........................................6 Shift Control Components .........................................45 AT
INSPECTION ...........................................................45
DESCRIPTION .................................................................7
ASSEMBLY....................................................................46
Cross-sectional View ...................................................7
DOUBLE-CONE SYNCHRONIZER ..............................8
Clutch Housing ..........................................................46 AX
ON-VEHICLE SERVICE ..................................................9 Transaxle Case..........................................................50
Replacing Oil Seal .......................................................9 SERVICE DATA AND SPECIFICATIONS (SDS) .........56
General Specifications...............................................56 SU
DIFFERENTIAL OIL SEAL ..........................................9
STRIKING ROD OIL SEAL .........................................9 TRANSAXLE ...........................................................56
Position Switch Check ...............................................10 FINAL GEAR ...........................................................56
Gear End Play ...........................................................57
BR
BACK-UP LAMP SWITCH ........................................10
PNP SWITCH ..........................................................10 Clearance Between Baulk Ring and Gear ................57
Viscous Coupling Check............................................11 3RD, 4TH, 5TH, REVERSE BAULK RING ..................57 ST
REMOVAL AND INSTALLATION .................................12 1ST AND 2ND BAULK RING ....................................57
Removal.....................................................................12 Available Snap Rings ................................................57
SNAP RING.............................................................57 RS
Installation..................................................................14
Available C-rings........................................................58
OVERHAUL ...................................................................15
4TH INPUT GEAR C-RING .......................................58
Transaxle Gear Control .............................................15
Case Components .....................................................16
5TH INPUT GEAR REAR C-RING .............................58 BT
MAINSHAFT C-RING ...............................................58
Gear Components .....................................................17 Available Adjusting Shims .........................................59
Shift Control Components .........................................18 INPUT SHAFT REAR BEARING ADJUSTING HA
Final Drive Components ............................................19 SHIM ......................................................................59
DISASSEMBLY..............................................................20 MAINSHAFT ADJUSTING SHIM................................60
Transaxle Case..........................................................20 MAINSHAFT REAR BEARING ADJUSTING SHIM ......60 SC
Clutch Housing ..........................................................22 Available Thrust Washer............................................61
REPAIR FOR COMPONENT PARTS ...........................26 MAINSHAFT THRUST WASHER ...............................61
Input Shaft and Gears ...............................................26 Available Washers .....................................................61 EL
DISASSEMBLY ........................................................26 DIFFERENTIAL SIDE GEAR THRUST WASHER ........61
INSPECTION ...........................................................27 Available Shims - Differential Side Bearing
ASSEMBLY .............................................................28
IDX
Preload and Adjusting Shim ......................................62
Mainshaft and Gears .................................................31 BEARING PRELOAD ...............................................62
DISASSEMBLY ........................................................31 DIFFERENTIAL SIDE BEARING ADJUSTING
INSPECTION ...........................................................32 SHIMS ....................................................................62
ASSEMBLY .............................................................34
PREPARATION
Special Service Tools
Special Service Tools NCMT0001
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
KV38107700 Measuring turning torque of final drive assembly
(J39027) Measuring total turning torque
Preload adapter Measuring clearance between side gear and differ-
ential case with washer
Selecting differential side bearing adjusting shim
NT087 [Use with KV38106000 (J34291-A).]
KV38106000 Selecting differential side bearing adjusting shim
(J34291-A) [Use with KV38107700 (J39027).]
Height gauge adapter a: 140 mm (5.51 in)
(differential side bearing) b: 40 mm (1.57 in)
c: 16 mm (0.63 in) dia.
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