Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2003-2005 Coupe Sedan Approved Infiniti G35 Coupe 2003 fsu
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FRONT SUSPENSION
E SUSPENSION
A
SECTION
FRONT SUSPENSION
FSU B
C
D
FSU
CONTENTS
PRECAUTIONS ......................................................... 2 . TRANSVERSE LINK ................................................ 13 . F
Caution .................................................................... 2
. Removal and Installation ....................................... 13 .
PREPARATION .......................................................... 3. REMOVAL .......................................................... 13 .
Special Service Tools .............................................. 3 . INSPECTION AFTER REMOVAL ...................... 13 . G
Commercial Service Tools ....................................... 3 . INSTALLATION .................................................. 13 .
NOISE, VIBRATION AND HARSHNESS (NVH) UPPER LINK ............................................................ 14
.
TROUBLESHOOTING ............................................... 4 . Removal and Installation ....................................... 14 .
H
NVH Troubleshooting Chart .................................... 4 . REMOVAL .......................................................... 14 .
FRONT SUSPENSION ASSEMBLY .......................... 5 . INSPECTION AFTER REMOVAL ...................... 14 .
On-Vehicle Inspection and Service ......................... 5 . INSTALLATION .................................................. 15 .
INSPECTION OF BALL JOINT END PLAY OF COMPRESSION ROD .............................................. 16 . I
EACH LINK .......................................................... 5
. Removal and Installation ....................................... 16 .
SHOCK ABSORBER INSPECTION .................... 5 . REMOVAL .......................................................... 16 .
Wheel Alignment Inspection .................................... 6 . INSPECTION AFTER REMOVAL ...................... 16 . J
DESCRIPTION ..................................................... 6 . INSTALLATION .................................................. 17 .
PRELIMINARY INSPECTION .............................. 6 . STABILIZER BAR .................................................... 18 .
INSPECTION OF CAMBER, CASTER. ............... 6 . Removal and Installation ....................................... 18 .
K
Components ............................................................ 8
. REMOVAL .......................................................... 18 .
Removal and Installation ......................................... 9 . INSPECTION AFTER REMOVAL ...................... 18 .
REMOVAL ............................................................ 9
. INSTALLATION .................................................. 18 .
INSTALLATION .................................................... 9 . FRONT SUSPENSION MEMBER ............................ 19 . L
COIL SPRING AND SHOCK ABSORBER .............. 10 . Removal and Installation ....................................... 19 .
Removal and Installation ....................................... 10 . REMOVAL .......................................................... 19 .
REMOVAL .......................................................... 10. INSPECTION AFTER REMOVAL ...................... 19 . M
INSTALLATION .................................................. 10 . INSTALLATION .................................................. 19 .
Disassembly and Assembly .................................. 10 . SERVICE DATA ....................................................... 20 .
DISASSEMBLY .................................................. 10 . Wheel Alignment (Unladen) ................................... 20 .
INSPECTION AFTER DISASSEMBLY ...............11 . Ball Joint ................................................................ 20
.
ASSEMBLY .........................................................11 . Wheelarch Height (Unladen*) ................................ 20 .
Revision; 2004 April FSU-1 2003 G35 Coupe
PRECAUTIONS
PRECAUTIONS PFP:00001
Caution AES000DT
q When installing rubber bushings, final tightening must be carried out under unladen condition with tires on
level ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
q Unladen condition means that fuel, coolant, and lubricant are full. Spare tire, jack, hand tools and mats in
designated positions.
q After servicing suspension parts, be sure to check wheel alignment.
q Caulking nuts are not reusable. Always use new ones when installing. Since new caulking nuts are pre-
oiled, tighten as they are.
q Avoid burden to front cross bar.
Revision; 2004 April FSU-2 2003 G35 Coupe
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools AES000DU
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
B
(Kent-Moore No.) Description
Tool name
KV991040S0 C
( -- )
CCK gauge attachment
1. Plate
D
2. Guide bolts
3. Nuts
4. Springs
5. Center plate FSU
Measuring wheel alignment
6. KV9910 4020 Adapter A
a: 72 mm (2.83 in) dia.
7. KV9910 4030 Adapter B
b: 65 mm (2.56 in) dia. S-NT498 F
8. KV9910 4040 Adapter C
c: 57 mm (2.24 in) dia.
9. KV9910 4050 Adapter D
d: 53.4 mm (2.102 in) dia. G
ST3565 2000 H
Disassembling and assembling shock
( -- )
absorber
Strut attachment
I
ZZA0807D
ST3127 S000
(See J25742-1) J
Preload Gauge
1. GC91030000
Torque wrench (J25765) Measuring sliding torque of ball joint
2. HT62940000 ( -- ) K
Socket adapter (1/2)
3. HT62900000 ( -- )
NT124
Socket adapter (3/8)
L
Commercial Service Tools AES000DV
Tool name Description
M
Spring compressor Removing coil spring
S-NT717
q Removing wheel nuts
q Removing under cover
Power tool
q Removing front suspension compo-
nents parts
PBIC0190E
Revision; 2004 April FSU-3 2003 G35 Coupe
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING PFP:00003
NVH Troubleshooting Chart AES000DW
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
NVH in RAX and RSU section.
NVH in RFD section.
NVH in RAX section.
NVH in WT section.
NVH in WT section.
FSU-18.
FSU-11.
NVH in BR section.
NVH in PS section.
FSU-8.
FSU-8.
FSU-6.
NVH in PR section
--
--
--
Reference page
Shock absorber deformation, damage or deflection
REAR AXLE AND REAR SUSPENSION
Bushing or mounting deterioration
Improper installation, looseness
Possible cause and SUSPECTED PARTS
Incorrect wheel alignment
Suspension looseness
PROPELLER SHAFT
Stabilizer bar fatigue
Parts interference
DIFFERENTIAL
ROAD WHEEL
DRIVE SHAFT
Spring fatigue
STEERING
BRAKES
TIRES
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