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FUEL SYSTEM


B ENGINE

                                                                                                                                                          A




                                                                                                 SECTION
                                                                                                          FUEL SYSTEM
                                                                                                                          FL                             FL



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                                                             CONTENTS
PRECAUTIONS ......................................................... 2
                                                                  .            INSPECTION AFTER INSTALLATION ................. 8                .         F
 Precautions for Battery Service ............................... 2.          Disassembly and Assembly ..................................... 9   .
PREPARATION .......................................................... 3
                                                                  .            DISASSEMBLY .................................................... 9
                                                                                                                                                .
 Commercial Service Tools ....................................... 3
                                                                  .            ASSEMBLY ........................................................ 10
                                                                                                                                                .        G
FUEL SYSTEM .......................................................... 4
                                                                  .         FUEL TANK ............................................................. 11
                                                                                                                                                .
 Checking Fuel Lines ................................................ 4
                                                                  .          Removal and Installation ....................................... 11.
 General Precautions ............................................... 4
                                                                  .            REMOVAL .......................................................... 11
                                                                                                                                                .
                                                                                                                                                         H
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND                                        INSTALLATION .................................................. 12
                                                                                                                                                .
FUEL PUMP ASSEMBLY .......................................... 5   .            INSPECTION AFTER INSTALLATION ............... 12                 .
 Removal and Installation ......................................... 5
                                                                  .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 13                      .
   REMOVAL ............................................................ 5
                                                                  .          Standard and Limit ................................................. 13
                                                                                                                                                .         I
   INSTALLATION .................................................... 7
                                                                  .          Tightening Torque .................................................. 13
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                                                                       FL-1
                                            PRECAUTIONS

PRECAUTIONS                                                                                          PFP:00001

Precautions for Battery Service                                                                         ABS00B40


Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.




                                                   FL-2
                           PREPARATION

PREPARATION                                                                 PFP:00002
                                                                                          A
Commercial Service Tools                                                      ABS004WO



 Tool name                                       Description
                                                                                         FL
 Power tool                                      Loosening bolts and nuts


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                                     PBIC0190E                                           D


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                              FL-3
                                             FUEL SYSTEM

FUEL SYSTEM                                                                                  PFP:17503

Checking Fuel Lines                                                                               ABS00A32


Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.




                                                                                               SMA803A


General Precautions                                                                               ABS00A33


WARNING:
When replacing fuel line parts, be sure to observe the following.
q  Put a "CAUTION: INFLAMMABLE" sign in the workshop.
q  Be sure to work in a well ventilated area and furnish workshop with a CO2 fire extinguisher.
q  Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
CAUTION:
q  Before removing fuel line parts, carry out the following procedures:



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