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fsu


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FRONT SUSPENSION


E SUSPENSION

                                                                                                                                                                    A




                                                                                     SECTION
                                                                                           FRONT SUSPENSION
                                                                                                                 FSU                                                B



                                                                                                                                                                    C


                                                                                                                                                                    D


                                                                                                                                                                    FSU
                                                                  CONTENTS
PRECAUTIONS ......................................................... 2 .         TRANSVERSE LINK ................................................ 13      .        F
 Caution .................................................................... 2
                                                                        .          Removal and Installation ....................................... 13     .
PREPARATION .......................................................... 3.            REMOVAL .......................................................... 13 .
 Special Service Tools (SST) .................................... 3     .            INSPECTION AFTER REMOVAL ...................... 13                    .        G
 Commercial Service Tools ....................................... 3     .            INSTALLATION .................................................. 13    .
NOISE, VIBRATION AND HARSHNESS (NVH)                                              UPPER LINK ............................................................ 14
                                                                                                                                                           .
TROUBLESHOOTING ............................................... 4       .          Removal and Installation ....................................... 14     .
                                                                                                                                                                    H
 NVH Troubleshooting Chart .................................... 4       .            REMOVAL .......................................................... 14 .
FRONT SUSPENSION ASSEMBLY .......................... 5                  .            INSPECTION AFTER REMOVAL ...................... 14                    .
 On-Vehicle Inspection and Service ......................... 5          .            INSTALLATION .................................................. 15    .
   INSPECTION OF BALL JOINT END PLAY OF                                           COMPRESSION ROD .............................................. 16        .         I
   EACH LINK .......................................................... 5
                                                                        .          Removal and Installation ....................................... 16     .
   SHOCK ABSORBER INSPECTION .................... 5                     .            REMOVAL .......................................................... 16 .
 Wheel Alignment Inspection .................................... 6      .            INSPECTION AFTER REMOVAL ...................... 16                    .         J
   DESCRIPTION ..................................................... 6  .            INSTALLATION .................................................. 17    .
   PRELIMINARY CHECK ....................................... 6          .         STABILIZER BAR .................................................... 18   .
   INSPECTION OF CAMBER, CASTER AND                                                Removal and Installation ....................................... 18     .
                                                                                                                                                                    K
   KINGPIN INCLINATION ANGLES ....................... 6                 .            REMOVAL .......................................................... 18 .
 Components ............................................................ 8
                                                                        .            INSPECTION AFTER REMOVAL ...................... 18                    .
 Removal and Installation ......................................... 9   .            INSTALLATION .................................................. 18    .
   REMOVAL ............................................................ 9
                                                                        .         FRONT SUSPENSION MEMBER ............................ 19                  .        L
   INSTALLATION .................................................... 9  .          Removal and Installation ....................................... 19     .
COIL SPRING AND SHOCK ABSORBER .............. 10                        .            REMOVAL .......................................................... 19 .
 Removal and Installation ....................................... 10    .            INSPECTION AFTER REMOVAL ...................... 19                    .        M
   REMOVAL .......................................................... 10.            INSTALLATION .................................................. 19    .
   INSTALLATION .................................................. 10   .         SERVICE DATA ....................................................... 20  .
 Disassembly and Assembly .................................. 10         .          Wheel Alignment (Unladen) ................................... 20        .
   DISASSEMBLY .................................................. 10    .          Ball Joint ................................................................ 20
                                                                                                                                                           .
   INSPECTION AFTER DISASSEMBLY ...............11                       .          Wheelarch Height (Unladen*) ................................ 20         .
   ASSEMBLY .........................................................11 .




                                                                           FSU-1
                                            PRECAUTIONS

PRECAUTIONS                                                                                          PFP:00001

Caution                                                                                                 AES000DT


q   When installing rubber bushings, final tightening must be carried out under unladen conditions with tires
    on ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
q   Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
    mats are in designated positions.
q   After servicing suspension parts, be sure to check wheel alignment.
q   Caulking nuts are not reusable. Always use new ones when installing. Since new caulking nuts are pre-
    oiled, tighten as they are.
q   Avoid burden to front cross bar.




                                                  FSU-2
                                            PREPARATION

PREPARATION                                                                                                  PFP:00002
                                                                                                                            A
Special Service Tools (SST)                                                                                      AES000DU


The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number
                                                                                                                            B
   (Kent-Moore No.)                                                          Description
  Tool name

  KV991040S0                                                                                                                C
  (      --    )
  CCK gauge attachment
  1. Plate
                                                                                                                            D
  2. Guide bolts
  3. Nuts
  4. Springs
  5. Center plate                                                                                                           FSU
                                                                             Measuring wheel alignment
  6. KV99104020 Adapter A
    a: 72 mm (2.83 in) dia.
  7. KV99104030 Adapter B
    b: 65 mm (2.56 in) dia.                                     S-NT498                                                     F
  8. KV99104040 Adapter C
    c: 57 mm (2.24 in) dia.
  9. KV99104050 Adapter D
    d: 53.4 mm (2.102 in) dia.                                                                                              G



  ST35652000                                                                                                                H
                                                                             Disassembling and assembling shock
  ( -- )
                                                                             absorber
  Strut attachment
                                                                                                                             I
                                                                ZZA0807D


  ST3127S000
  (See J25742-1)                                                                                                             J
  Preload Gauge
  1. GG91030000
          Torque wrench (J25765)                                             Measuring rotating torque of ball joint
  2. HT62940000 ( -- )                                                                                                      K
           Socket adapter (1/2)
  3. HT62900000 ( -- )
                                                                NT124
           Socket adapter (3/8)
                                                                                                                            L
Commercial Service Tools                                                                                         AES000DV


 Tool name                                                                  Description
                                                                                                                            M



 Spring compressor                                                          Removing coil spring



                                                               S-NT717




                                                                            q   Removing wheel nuts
                                                                            q   Removing brake caliper assembly
 Power tool                                                                 q   Removing undercover
                                                                            q    Removing front suspension compo-
                                                                                nents parts
                                                               PBIC0190E




                                                   FSU-3
                                                              Symptom




        



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