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rax


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REAR AXLE


D DRIVELINE/AXLE

                                                                                                                                                                  A




                                                                                  SECTION                    RAX          REAR AXLE
                                                                                                                                                                  B



                                                                                                                                                                  C


                                                                                                                                                                  RAX


                                                                                                                                                                  E
                                                                  CONTENTS
PRECAUTIONS ......................................................... 2 .            INSTALLATION .................................................... 7 .        F
 Caution .................................................................... 2
                                                                        .          Disassembly and Assembly ..................................... 7      .
PREPARATION .......................................................... 3.            DISASSEMBLY .................................................... 7  .
 Special Service Tools (SST) .................................... 3     .            INSPECTION AFTER DISASSEMBLY ................. 8                    .        G
 Commercial Service Tools ....................................... 4     .            ASSEMBLY .......................................................... 8
                                                                                                                                                         .
NOISE, VIBRATION AND HARSHNESS (NVH)                                                 INSPECTION AFTER ASSEMBLY ....................... 9                 .
TROUBLESHOOTING ............................................... 5       .         REAR DRIVE SHAFT .............................................. 10     .
                                                                                                                                                                  H
 NVH Troubleshooting Chart .................................... 5       .          Removal and Installation ....................................... 10   .
WHEEL HUB ............................................................. 6
                                                                        .            REMOVAL .......................................................... 10
                                                                                                                                                         .
 On-Vehicle Inspection and Service ......................... 6          .            INSPECTION AFTER REMOVAL ...................... 10                  .
   WHEEL BEARING INSPECTION ........................ 6                  .            INSTALLATION .................................................. 10  .         I
 Removal and Installation ......................................... 6   .          Disassembly and Assembly ................................... 11       .
   REMOVAL ............................................................ 6
                                                                        .            DISASSEMBLY .................................................. 11   .
   INSPECTION AFTER REMOVAL ........................ 7                  .            INSPECTION AFTER DISASSEMBLY ............... 12                     .        J
                                                                                     ASSEMBLY ........................................................ 13.
                                                                                  SERVICE DATA ....................................................... 16.
                                                                                   Wheel Bearing ....................................................... 16
                                                                                                                                                         .
                                                                                                                                                                  K
                                                                                   Drive Shaft ............................................................. 16
                                                                                                                                                         .
                                                                                   Tightening Torque .................................................. 16
                                                                                                                                                         .

                                                                                                                                                                  L



                                                                                                                                                                  M




                                                                           RAX-1
                                           PRECAUTIONS

PRECAUTIONS                                                                                       PFP:00001

Caution                                                                                              ADS0009E


Observe the following precautions when disassembling and servicing drive shaft.
q  Perform work in a location which is as dust-free as possible.
q  Before disassembling and servicing, clean the outside of parts.
q  Prevention of the entry of foreign objects must be taken into account during disassembly of the service
   location.
q  Disassembled parts must be carefully reassembled in the correct order. If work is interrupted, a clean
   cover must be placed over parts.
q  Paper shop cloths must be used. Fabric shop cloths must not be used because of the danger of lint adher-
   ing to parts.
q  Disassembled parts (except for rubber parts) should be cleaned with kerosene which shall be removed by
   blowing with air or wiping with paper shop cloths.




                                                 RAX-2
                                            PREPARATION

PREPARATION                                                                                                  PFP:00002
                                                                                                                            A
Special Service Tools (SST)                                                                                      ADS0009F


The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
    Tool number
                                                                                                                            B
     (Kent-Moore No.)                                                      Description
    Tool name
                                                                                                                            C
    ST33220000                                                             q   Removing wheel hub
    (     --  )                                                            q   Removing wheel bearing outer side
    Drift                                                                      inner race                                   RAX
    a: 32 mm (1.26 in) dia.                                                q   Inspection of wheel bearing rotating
    b: 21 mm (0.83 in) dia.                                                    torque
                                                              ZZA0539D
                                                                                                                            E


    ST33251000                                                                                                              F
    (     -- )                                                             Installing wheel hub
    Drift

                                                                                                                            G
                                                              ZZA0982D




    ST35300000                                                                                                              H
    (     --   )                                                           q   Installing wheel hub
    Drift                                                                  q   Inspection of wheel bearing rotating
    a: 45 mm (1.77 in) dia.                                                    torque
    b: 59 mm (2.32 in) dia.                                                                                                  I
                                                              ZZA0881D




                                                                                                                            J
    KV40100900
    (     --    )
                                                                           Wheel bearing rotating torque
    Drift
                                                                           inspection
    a: 52 mm (2.05 in) dia.                                                                                                 K
    b: --
                                                              ZZA0539D


                                                                                                                            L
    KV38100500
    (     --    )
    Drift                                                                  Installing drive shaft plug                      M
    a: 80 mm (3.15 in) dia.
    b: 60 mm (2.36 in) dia.
                                                              ZZA0701D




    KV38102200
    (     --    )
    Drift                                                                  Installing drive shaft plug
    a: 90 mm (3.54 in) dia.
    b: 31 mm (1.22 in) dia.
                                                              ZZA0920D




                                                   RAX-3
                           PREPARATION

Commercial Service Tools                                                                  ADS0009G



  Tool name                                       Description


                                                  q   Removing wheel nuts
                                                  q   Removing brake caliper assembly
  Power tool                                      q   Removing suspension links
                                                  q   Removing drive shaft fixing bolts
                                                      and nuts
                                      PBIC0190E




                              RAX-4
          NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING                                                                                                                                                                                                                                                                                                                               PFP:00003
                                                                                                                                                                                                                                                                                                                                                                                                                                 A
NVH Troubleshooting Chart                                                                                                                                                                                                                                                                                                                                                                                ADS0009H


Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
                                                                                                                                                                                                                                                                                                                                                                                                                                 B




                                                                                                                                                                                                                                                                                                                                             Refer to DRIVE SHAFT in this chart.
                                                                                                                                                                                                                                                               Refer to REAR AXLE in this chart.
                                                                                                                                                                                                                               NVH in RAX and RSU sections.
                                                                                                                                                                                                         NVH in RFD section.




                                                                                                                                                                                                                                                                                                   NVH in WT section.

                                                                                                                                                                                                                                                                                                                        NVH in WT section.



                                                                                                                                                                                                                                                                                                                                                                                    NVH in BR section.
                                                                                                                                                                                    NVH in PR section.




                                                                                                                                                                                                                                                                                                                                                                                                            NVH in PS section.
                                                                                                                                                                                                                                                                                                                                                                                                                                 C




                                                                                    RAX-12



                                                                                                                            RAX-6
                                                            --



                                                                                                                --



                                                                                                                                                               --
 Reference page
                                                                                                                                                                                                                                                                                                                                                                                                                                 RAX


                                                                                                                                                                                                                                                                                                                                                                                                                                 E




                                                                                                                                                                                                                               REAR AXLE AND REAR SUSPENSION
                                                                                                                                                                                                                                                                                                                                                                                                                                 F




                                                                                                                            Improper installation, looseness
                                                                                     Joint sliding resistance                                                                                                                                                                                                                                                                                                                    G




                                                                                                                                                                                    PROPELLER SHAFT
                                                            Excessive joint angle




 Possible cause and SUSPECTED PARTS


                                                                                                                                                               Parts interference
                                                                                                                                                                                                                                                                                                                                                                                                                                 H




                                                                                                                                                                                                         DIFFERENTIAL




                                                                                                                                                                                                                                                                                                                        ROAD WHEEL

                                                                                                                                                                                                                                                                                                                                             DRIVE SHAFT
                                                                                                                                                                                                                                                               REAR AXLE




                                                                                                                                                                                                                                                                                                                                                                                                            STEERING
                                                                                                                Imbalance




                                                                                                                                                                                                                                                                                                                                                                                    BRAKES
                                                                                                                                                                                                                                                                                                   TIRES
                                                                                                                                                                                                                                                                                                                                                                                                                                  I


                  DRIVE    Noise                                    



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