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PARKING BRAKE SYSTEM


F BRAKES

                                                                                                                                                                 A




                                                                                                  SECTION
                                                                               PARKING BRAKE SYSTEM
                                                                                                                             PB                                  B



                                                                                                                                                                 C


                                                                                                                                                                 D


                                                                                                                                                                 E
                                                               CONTENTS
PRECAUTIONS ......................................................... 2
                                                                     .             REMOVAL ............................................................ 6
                                                                                                                                                       .         PB
 Precautions for Supplemental Restraint System                                     INSTALLATION .................................................... 6 .
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                         Inspection ................................................................ 6
                                                                                                                                                       .
 SIONER" ................................................................. 2
                                                                     .          PARKING BRAKE SHOE .......................................... 7        .         G
PARKING BRAKE SYSTEM ..................................... 3         .           Components ............................................................ 7
                                                                                                                                                       .
 On-Vehicle Service (Foot Lever Type) .................... 3         .           Removal and Installation ......................................... 7  .
   INSPECTION ....................................................... 3
                                                                     .             REMOVAL ............................................................ 7
                                                                                                                                                       .
                                                                                                                                                                 H
   ADJUSTMENT ..................................................... 3.             INSPECTION AFTER REMOVAL ........................ 8                 .
 On-Vehicle Service (Hand Lever Type) ................... 3          .             INSTALLATION .................................................... 8 .
   INSPECTION ....................................................... 3
                                                                     .             BREAKING IN DRUM AND LINING ..................... 9                 .
   ADJUSTMENT ..................................................... 4.          SERVICE DATA AND SPECIFICATIONS (SDS) ..... 10                         .          I
PARKING BRAKE CONTROL .................................. 5           .           Parking Drum Brake .............................................. 10  .
 Components ............................................................ 5
                                                                     .           Parking Brake Control ........................................... 10  .
 Removal and Installation ......................................... 6.                                                                                            J



                                                                                                                                                                 K


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Edition: 2004 September                                                  PB-1                                                         2005 G35 Coupe
                                              PRECAUTIONS

PRECAUTIONS                                                         PFP:00001

Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"                                                                                           AFS002U0


The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
q    To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
     in the event of a collision which would result in air bag inflation, all maintenance must be per-
     formed by an authorized NISSAN/INFINITI dealer.
q    Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
     sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
     Bag Module, see the SRS section.
q    Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
     Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
     harness connectors.




Edition: 2004 September                               PB-2                                        2005 G35 Coupe
                                     PARKING BRAKE SYSTEM

PARKING BRAKE SYSTEM                                                                                  PFP:36010
                                                                                                                     A
On-Vehicle Service (Foot Lever Type)                                                                      AFS002U1

INSPECTION
q    While depressing parking brake pedal with a force of 196N(20kg, 44lb). Make sure that the parking brake         B
     pedal stroke is within the range of the specified number of notches.
        Number of notches      : 2-3
q    Make sure that brake warning lamp comes on when parking brake pedal is depressed within one notch.              C

ADJUSTMENT
q    To perform adjustment operations, remove tire from vehicle with a power tool. Using a wheel nut, fix disc       D
     to hub preventing it from tilting.
1.   Insert a deep-well socket wrench to rotate adjusting nut to
     loosen cable sufficiently. Then, after releasing parking brake                                                  E
     pedal completely, adjust the clearance of rear shoes.


                                                                                                                     PB



                                                                                                                     G

                                                                                                       SFIA2746E


                                                                                                                     H
2.   Remove adjuster hole plug installed on the disc rotor. Using a
     flat-bladed screwdriver, turn adjuster to clockwise as shown in
     the figure until adjuster is locked. After locking, turn adjuster to                                             I
     the opposite direction by 5 or 6 notches.
3.   Rotate disc rotor to make sure that there is no drag. Then install
     adjuster hole plug.
                                                                                                                      J
4.   After adjusting the clearance of rear shoes, with no drag on the
     rear brake, adjust cable as follows:
a.   Operate parking brake pedal 10 or more times with a force of
                                                                                                                     K
     294 N (30 kg, 66 lb).
                                                                                                      PFIA0295E
b.   Depress parking brake pedal until a deep-well socket can be
     inserted. Insert the deep-well socket, and rotate adjusting nut to adjust a pedal stroke to specified
     notches.                                                                                                        L
     CAUTION:
     Do not reuse adjusting nut after removing it.
c.   After operating parking brake pedal 3 to 4 times with a force of 196 N (20 kg, 44 lb), make sure that the       M
     parking brake pedal stroke is within the specified number of notches.
d.   With parking brake pedal completely returned, make sure that there is no drag on the rear brake.
On-Vehicle Service (Hand Lever Type)                                                                      AFS002U2

INSPECTION
q    While operating parking brake lever to specified amount of force,
     make sure that the parking brake lever stroke is within the range
     of the specified stroke amount.
        Number of notches      : 6-7
q    Make sure that brake warning lamp comes on when parking
     brake lever is operated with in one notch.



                                                                                                       SBR073D




Edition: 2004 September                             PB-3                                      2005 G35 Coupe
                                     PARKING BRAKE SYSTEM

ADJUSTMENT
q    To perform adjustment operations, remove tire from vehicle with power tool. Using a wheel nut, fix disc to
     hub preventing it from tilting.
1.   Insert a deep-well socket wrench to rotate adjusting nut to
     loosen cable sufficiently. Then, after releasing the parking brake
     lever completely, adjust the clearance of rear shoes.




                                                                                                        SFIA2747E




2.   Remove adjuster hole plug installed on the disc rotor. Using a
     flat-bladed screwdriver, turn adjuster to clockwise as shown in
     the figure until adjuster is locked. After locking, turn adjuster to
     the opposite direction by 5 or 6 notches.
3.   Rotate disc rotor to make sure that there is no drag. Then install
     adjuster hole plug.
4.   After adjusting the clearance of rear shoes, with no drag on the
     rear brake, adjust cable as follows:
a.   Operate parking brake lever 10 or more times with a force of 294
     N (30 kg, 66 lb).
                                                                                                       PFIA0295E
b.   Operate parking brake lever until a deep-well socket can be
     inserted. Insert deep-well socket, and rotate adjusting nut to adjust a parking brake lever stroke to the
     specified notches.
     CAUTION:
     Do not reuse adjusting nut after removing it.
c.   After operating parking brake lever 3 to 4 times with a force of 196 N (20 kg, 44 lb), make sure that the
     parking brake lever stroke is within the specified number of notches.
d.   With parking brake lever completely returned, make sure that there is no drag on the rear brake.




Edition: 2004 September                              PB-4                                      2005 G35 Coupe
                          PARKING BRAKE CONTROL

PARKING BRAKE CONTROL                                                                PFP:36010
                                                                                                      A
Components                                                                                 AFS002U3


                                      Foot lever type
                                                                                                      B



                                                                                                      C


                                                                                                      D


                                                                                                      E


                                                                                                      PB



                                                                                                      G

                                                                                    SFIA1258E

   1.   Adjusting nut      2.   Lock plate              3.   Device assembly
                                                                                                      H
   4.   Front cable        5.   Return spring           6.   LH rear cable
   7.   RH rear cable      8.   Pin

                                      Hand lever type                                                  I


                                                                                                       J



                                                                                                      K


                                                                                                      L



                                                                                                      M




                                                                                    SFIA1298E

  1.    Adjusting nut      2.   Device assembly         3.   Front cable
  4.    LH rear cable      5.   RH rear cable           6.   Pin




Edition: 2004 September                      PB-5                              2005 G35 Coupe
                                    PARKING BRAKE CONTROL

Removal and Installation                                                                                    AFS002U4

REMOVAL
1.  Remove instrument lower driver panel (foot lever type). Refer to IP-13, "(J) Instrument Lower Driver
    Panel" .
2. Remove center console. Refer to IP-15, "(Y) Center Console" .
3. Remove adjusting nut from device assembly.
4. Remove rear tire from vehicle.
5. Remove rear disc caliper and disc rotor. Refer to BR-28, "REAR DISC BRAKE" .
6. Remove parking brake shoe, and remove rear cable from toggle lever. Refer to PB-7, "PARKING BRAKE
    SHOE" .
7. Remove rear cable mounting nuts and bolts.
8. Remove right and left rear cable from vehicle.
9. Remove diagnosis sensor unit with sensor mount bracket. Refer to SRS-53, "REMOVAL" .
10. Remove front cable mounting nuts and bolts (foot lever type), and remove front cable from vehicle.
11. Remove mounting bolts of device assembly, and remove device assembly from vehicle.
INSTALLATION
1.   Installation is in the reverse order of the removal. Tighten mounting bolts and nuts to the specified torque.
     CAUTION:
     Do not reuse adjusting nut of parking cable.
2.   Adjust clearance of parking brake shoes. Refer to PB-3, "On-Vehicle Service (Foot Lever Type)" , PB-3,
     "On-Vehicle Service (Hand Lever Type)" .
Inspection                                                                                                  AFS002U5


q    Check device assembly for bend, damage, and cracks. Replace if there are.
q    Check cable for wear and damage.
q    Check warning lamp switch. Replace if malfunction is detected.
q    Check each part for deformation, or damage by contact with other parts. Replace if there are.




Edition: 2004 September                              PB-6                                        2005 G35 Coupe
                                 PARKING BRAKE SHOE

PARKING BRAKE SHOE                                                                            PFP:44060
                                                                                                              A
Components                                                                                         AFS002U6




                                                                                                              B



                                                                                                              C


                                                                                                              D


                                                                                                              E


                                                                                                              PB



                                                                                                              G


                                                                                                              H



                                                                                                               I


                                                                                                               J


                                                                                            SFIA1103E
                                                                                                              K
   1.   Shoe                     2.   Adjuster                  3.   Adjuster spring
   4.   Return spring            5.   Anti-rattle pin           6.   Retainer
   7.   Anti-rattle spring       8.   Toggle lever                                                            L
Removal and Installation                                                                           AFS002U7

REMOVAL
CAUTION:                                                                                                      M
q   Clean brakes with a vacuum dust collector to minimize a hazard of airborne particles or other
    materials.
q   When removing rear disc rotor, put matching marks on both rear disc rotor and wheel hub.
Be careful of the following:
q   Remove wheel, and remove disc rotor with parking brake pedal/lever completely returned.
q   If disc rotor cannot be removed, remove as follows.




Edition: 2004 September                            PB-7                                2005 G35 Coupe
                                         PARKING BRAKE SHOE

1.   Secure disc rotor in place with wheel nut.
2.   Remove adjuster hole plug.
3.   Insert flat-bladed screwdriver through adjuster hole. Turn
     adjuster to make clearance between brake shoe and drum.




                                                                                                      PFIA0309E


INSPECTION AFTER REMOVAL
Lining Thickness Inspection
q   Visually check lining for excessive wear, damage, and peeling.
q   Using a scale, check the thickness of lining.
        Standard lining thicknessA : 3.2 mm (0.126 in)
        Repair limit thickness A   : 1.5 mm (0.059 in)




                                                                                                      SBR021A



Drum Inner Diameter Inspection
q  Check the inner diameter of drum.
        Standard inner diameter          : 172.0 mm (6.77 in)
        Maximum inner diameter           : 173.0 mm (6.81 in)




                                                                                                      SBR768A



Other Inspections
q  Check shoe sliding surface for excessive wear and damage.
q  Check anti-rattle pin for excessive wear and corrosion.
q  Check return spring for sagging.
q  Check adjuster for rough operation.
q  Visually check the inside of drum for excessive wear, damage, and cracks. Using a pair of vernier calipers,
   check the inside of drum.
INSTALLATION
Install all parts in the reverse order of while taking care of the following.




Edition: 2004 September                                PB-8                                  2005 G35 Coupe
                                        PARKING BRAKE SHOE

q    Apply brake grease to the contact areas shown in the figure.
                                                                                                                      A


                                                                                                                      B



                                                                                                                      C

                                                                                                          SBR047C

                                                                                                                      D
q    The orientation of adjuster is different from left to right. Assem-
     ble adjuster so that the threaded part is expanded when rotating
     it to the direction shown by the arrow. Shorten adjuster to
                                                                                                                      E
     assemble. When disassembling adjuster, apply brake grease
     to the thread.
q    Adjust parking brake pedal or lever stroke to the specified
     amount.                                                                                                          PB
q    After replacing shoe or disc rotor, or if brake does not function
     well, perform the break-in operation as follows.
                                                                                                                      G
                                                                                                          SFIA0153E


BREAKING IN DRUM AND LINING
                                                                                                                      H
CAUTION:
Do not perform the break-in procedure excessively, because it may cause the uneven wear or prema-
ture wear of lining.
When a new rotor/parking brake shoe is installed, or when braking performance is poor, perform the following           I
break-in procedure.
1. Drive the unloaded vehicle on a safe, level and dry road.
2. Perform parking brake break-in (drag run) operation by driving the vehicle under the following conditions:          J
        Drive forward
        q Vehicle speed approx. 35 km/h (22 MPH) set (forward)
                                                                                                                      K
        q Parking brake operating force approx. 294 N (30 kg, 66 lb) set

        q Distance approx. 100 m (328 ft)

        q Repeat steps three times.                                                                                   L
     CAUTION:
     To prevent lining from getting too hot, allow a cool off period of approximately 5 minutes after
     every break-in operation.                                                                                        M
3.   After the break-in procedure, check parking brake pedal or lever stroke of parking brake. If it is out of the
     specification, adjust again.




Edition: 2004 September                               PB-9                                      2005 G35 Coupe
                           SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)                                                                          PFP:00030

Parking Drum Brake                                                                                                AFS002U8


 Type                                                                DS17HE                          DS17HG
                                 Standard thickness (new)                     3.2 mm (0.126 in)
 Brake lining
                                 Repair limit thickness                       1.5 mm (0.059 in)
                                 Standard thickness (new)                     172 mm (6.77 in)
 Drum (disc)
                                 Repair limit thickness                       173 mm (6.81 in)

Parking Brake Control                                                                                             AFS002U9


   Control type                                                                     Foot lever / Hand lever
                                                                                     2 - 3 (foot lever type)
   Number of notches [under a force of 196 N (20 kg,44lb)]
                                                                                    6 - 7 (hand lever type)
   Number of notches when warning lamp switch comes on                                           1




Edition: 2004 September                                      PB-10                                   2005 G35 Coupe



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