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EXHAUST SYSTEM


B ENGINE

                                                                                                                                                       A


                                                                                                                                                       EX
                                                                                             SECTION
                                                                                           EXHAUST SYSTEM                                              C


                                                                                                                                                       D


                                                                                                                                                       E
                                                            CONTENTS
PREPARATION .......................................................... 2
                                                                 .            REMOVAL ............................................................ 4
                                                                                                                                             .         F
 Commercial Service Tools ....................................... 2
                                                                 .            INSTALLATION .................................................... 4
                                                                                                                                             .
EXHAUST SYSTEM .................................................. 3
                                                                 .          Inspection After Installation ..................................... 4
                                                                                                                                             .
 Checking Exhaust System ...................................... 3.         SERVICE DATA AND SPECIFICATIONS (SDS) ....... 5                   .         G
 Removal and Installation ......................................... 3
                                                                 .          Tightening Torque .................................................... 5
                                                                                                                                             .

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Revision; 2004 April                                                  EX-1                                                   2003 G35 Sedan
                           PREPARATION

PREPARATION                                                                       PFP:00002

Commercial Service Tools                                                             ABS00021



  Tool name                                      Description

  Power tool                                     Loosening nuts and bolts




                                     PBIC0190E




Revision; 2004 April          EX-2                                          2003 G35 Sedan
                                         EXHAUST SYSTEM

EXHAUST SYSTEM                                                                                    PFP:20100
                                                                                                                   A
Checking Exhaust System                                                                                 ABS0002X


Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration.                                                                            EX
q   If anything is found, repair or replace damaged parts.

                                                                                                                   C


                                                                                                                   D

                                                                                                    SMA211A

                                                                                                                   E
Removal and Installation                                                                                ABS0002Y


CAUTION:
q  Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat                F
   resistance, corrosion resistance, and shape.
q  Perform the operation with the exhaust system fully cooled down because the system will be hot
   just after the engine stops.
                                                                                                                   G
q  Be careful not to cut your hand on the insulator edge.


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                                                                                                 PBIC2668E

   1.   Finisher                    2.   Mounting bracket            3.   Mounting rubber
   4.   Main muffler                5.   Collar                      6.   Mounting rubber
   7.   Ring gasket                 8.   Ground cable                9.   Center muffler
   10. Mounting bracket             11. Collar                       12. Grommet

Revision; 2004 April                               EX-3                                     2003 G35 Sedan
                                         EXHAUST SYSTEM

    13. Exhaust mounting bracket     14. Grommet                       15. Gasket
    16. Exhaust front tube

REMOVAL
q    Disconnect each joint and mounting using power tool.
INSTALLATION
q  Install in the reverse order of removal.
CAUTION:
q  Always replace exhaust gaskets with new ones when reassembling.
q  If the insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the insu-
   lator, remove them.
q  When installing the insulator avoid large gaps or interference between the insulator and each
   exhaust pipe.
q  Remove deposits from the sealing surface of each connection. Connect them securely to avoid
   gas leakage.
q  Temporarily tighten mounting nuts on the exhaust manifold side and mounting bolts on the vehi-
   cle side. Check each part for unusual interference, and then tighten them to the specified torque.
q  When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/
   left directions.
Inspection After Installation                                                                         ABS0002Z


q    Make sure that clearance between finisher and rear bumper is even.
q    With the engine running, check exhaust tube joints for gas leakage and unusual noises.
q    Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
     stress. Improper installation could result in excessive noise and vibration.




Revision; 2004 April                               EX-4                                    2003 G35 Sedan
                            SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)                                                       PFP:00030
                                                                                                           A
Tightening Torque                                                                               ABS00032

                                                                               Unit: N



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