Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2003-2005 Coupe Sedan Approved Infiniti G35 Sedan 2003 ex
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EXHAUST SYSTEM
B ENGINE
A
EX
SECTION
EXHAUST SYSTEM C
D
E
CONTENTS
PREPARATION .......................................................... 2
. REMOVAL ............................................................ 4
. F
Commercial Service Tools ....................................... 2
. INSTALLATION .................................................... 4
.
EXHAUST SYSTEM .................................................. 3
. Inspection After Installation ..................................... 4
.
Checking Exhaust System ...................................... 3. SERVICE DATA AND SPECIFICATIONS (SDS) ....... 5 . G
Removal and Installation ......................................... 3
. Tightening Torque .................................................... 5
.
H
I
J
K
L
M
Revision; 2004 April EX-1 2003 G35 Sedan
PREPARATION
PREPARATION PFP:00002
Commercial Service Tools ABS00021
Tool name Description
Power tool Loosening nuts and bolts
PBIC0190E
Revision; 2004 April EX-2 2003 G35 Sedan
EXHAUST SYSTEM
EXHAUST SYSTEM PFP:20100
A
Checking Exhaust System ABS0002X
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration. EX
q If anything is found, repair or replace damaged parts.
C
D
SMA211A
E
Removal and Installation ABS0002Y
CAUTION:
q Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat F
resistance, corrosion resistance, and shape.
q Perform the operation with the exhaust system fully cooled down because the system will be hot
just after the engine stops.
G
q Be careful not to cut your hand on the insulator edge.
H
I
J
K
L
M
PBIC2668E
1. Finisher 2. Mounting bracket 3. Mounting rubber
4. Main muffler 5. Collar 6. Mounting rubber
7. Ring gasket 8. Ground cable 9. Center muffler
10. Mounting bracket 11. Collar 12. Grommet
Revision; 2004 April EX-3 2003 G35 Sedan
EXHAUST SYSTEM
13. Exhaust mounting bracket 14. Grommet 15. Gasket
16. Exhaust front tube
REMOVAL
q Disconnect each joint and mounting using power tool.
INSTALLATION
q Install in the reverse order of removal.
CAUTION:
q Always replace exhaust gaskets with new ones when reassembling.
q If the insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the insu-
lator, remove them.
q When installing the insulator avoid large gaps or interference between the insulator and each
exhaust pipe.
q Remove deposits from the sealing surface of each connection. Connect them securely to avoid
gas leakage.
q Temporarily tighten mounting nuts on the exhaust manifold side and mounting bolts on the vehi-
cle side. Check each part for unusual interference, and then tighten them to the specified torque.
q When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/
left directions.
Inspection After Installation ABS0002Z
q Make sure that clearance between finisher and rear bumper is even.
q With the engine running, check exhaust tube joints for gas leakage and unusual noises.
q Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
stress. Improper installation could result in excessive noise and vibration.
Revision; 2004 April EX-4 2003 G35 Sedan
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
A
Tightening Torque ABS00032
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