Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2003-2005 Coupe Sedan Approved Infiniti G35 Sedan 2003 rax

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rax


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REAR AXLE


D DRIVELINE/AXLE

                                                                                                                                                               A


                                                                                                                                                               B
                                                                               SECTION
                                                                                                                       REAR AXLE                               C


                                                                                                                                                               RAX


                                                                                                                                                               E
                                                               CONTENTS
PRECAUTIONS ......................................................... 2
                                                                     .         REAR DRIVE SHAFT ................................................ 9    .        F
 Precautions ............................................................. 2
                                                                     .          Removal and Installation ......................................... 9  .
PREPARATION .......................................................... 3
                                                                     .            REMOVAL ............................................................ 9
                                                                                                                                                      .
 Special Service Tools .............................................. 3
                                                                     .            INSPECTION AFTER REMOVAL ........................ 9                 .        G
 Commercial Service Tools ....................................... 3  .            INSTALLATION .................................................... 9 .
NOISE, VIBRATION AND HARSHNESS (NVH)                                            Disassembly and Assembly ..................................... 9      .
TROUBLESHOOTING ............................................... 4    .            INSPECTION BEFORE DISASSEMBLY ............ 10                       .
                                                                                                                                                               H
 NVH Troubleshooting Chart .................................... 4    .            DISASSEMBLY .................................................. 10   .
WHEEL HUB ............................................................. 5
                                                                     .            INSPECTION AFTER DISASSEMBLY ............... 11                     .
 On-Vehicle Service Inspection ................................ 5    .            ASSEMBLY ........................................................ 11.
   REAR WHEEL BEARING .................................... 5         .         SERVICE DATA ....................................................... 15.         I
 Removal and Installation ......................................... 5.          Wheel Bearing ....................................................... 15
                                                                                                                                                      .
   REMOVAL ............................................................ 5
                                                                     .          Drive Shaft ............................................................. 15
                                                                                                                                                      .
   INSTALLATION .................................................... 6
                                                                     .            Z100D90F .......................................................... 15
                                                                                                                                                      .        J
 Disassembly and Assembly .................................... 6     .
   DISASSEMBLY .................................................... 6.
   INSPECTION AFTER DISASSEMBLY ................ 7                   .
                                                                                                                                                               K
   ASSEMBLY .......................................................... 7
                                                                     .


                                                                                                                                                               L



                                                                                                                                                               M




Revision; 2004 April                                                    RAX-1                                                       2003 G35 Sedan
                                             PRECAUTIONS

PRECAUTIONS                                                                                             PFP:00001

Precautions                                                                                                 ADS00009


q   When installing rubber parts, final tightening must be carried out under unladen condition*: with tires on
    ground.
    Oil will shorten the life of rubber bushes. Be sure to wipe off any spilled oil.
    *: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
q   After installing removed suspension parts, check wheel alignment and adjust if necessary.
q   Do not jack up at lower arm.
q   Use flare nut wrench when removing or installing brake lines.
q   Always torque brake lines when installing.




                                                                                                         SBR686C




CAUTION:
Observe the following precautions when disassembling and servicing drive shaft.
q  Perform work in a location which is as dust-free as possible.
q  Before disassembling and servicing, clean the outside of parts.
q  Disassembly and service location must be taken to prevent the entry of foreign objects.
q  Disassembled parts must be carefully reassembled in the correct order. If work is interrupted, a clean
   cover must be placed over parts.
q  Paper shop cloths must be used. Fabric shop cloths must not be used because of the danger of lint adher-
   ing to parts.
q  Disassembled parts (except for rubber parts) should be cleaned with kerosene which shall be removed by
   blowing with air or wiping with paper shop cloths.




Revision; 2004 April                               RAX-2                                        2003 G35 Sedan
                                            PREPARATION

PREPARATION                                                                                               PFP:00002
                                                                                                                            A
Special Service Tools                                                                                            ADS0001E


The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
    Tool number
                                                                                                                            B
     (Kent-Moore No.)                                                      Description
    Tool name
                                                                                                                            C
    ST33061000
    (J 8107-2)
                                                                           Removing inner race of outer-side
    Drift                                                                                                                   RAX
                                                                           bearing
    a: 28.5 mm (1.122 in) dia.
    b: 38.0 mm (1.496 in) dia.
                                                              ZZA0969D
                                                                                                                            E


    KV381 00500
    (     --    )                                                                                                           F
    Drift                                                                  Installing drive shaft plug
    a: 80 mm (3.15 in) dia.
    b: 60 mm (2.36 in) dia.
                                                                                                                            G
                                                              ZZA0701D




                                                                                                                            H
    KV381 02200
    (     --    )
    Drift                                                                  Installing drive shaft plug
    a: 90 mm (3.54 in) dia.                                                                                                  I
    b: 31 mm (1.22 in) dia.

                                                              ZZA0920D

                                                                                                                            J
Commercial Service Tools                                                                                         ADS0000B



    Tool name                                                              Description
                                                                                                                            K


    1. Flare nut crowfoot                                                                                                   L
                                                                           Removing and installing each brake
    a: 10 mm (0.39 in)
                                                                           piping
    2. Torque wrench

                                                                                                                            M
                                                              S-NT360




                                                                           q   Removing wheel nuts
    Power tool
                                                                           q   Removing brake caliper assembly


                                                              PBIC0190E




Revision; 2004 April                               RAX-3                                            2003 G35 Sedan
          NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING                                                                                                                                                                                                                                                                                                                                   PFP:00003

NVH Troubleshooting Chart                                                                                                                                                                                                                                                                                                                                                                                    ADS0000C


Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.




                                                                                                                                                                                                                                                                                                                                                 Refer to DRIVE SHAFT in this chart.
                                                                                                                                                                                                                                                                   Refer to REAR AXLE in this chart.
                                                                                                                                                                                                                                 NVH in FAX and FSU sections.
                                                                                                                                                                                                           NVH in RFD section.




                                                                                                                                                                                                                                                                                                       NVH in WT section.

                                                                                                                                                                                                                                                                                                                            NVH in WT section.
                                                                                                                                                                                      NVH in PR section.




                                                                                                                                                                                                                                                                                                                                                                                        NVH in BR section.
                                                           --



                                                                                                                  --



                                                                                                                                                                 --




                                                                                                                                                                                                                                                                                                                                                                                                                NVH in PS section.
 Reference page




                                                                                   Refer to RAX-11 .



                                                                                                                              Refer to RAX-5 .




                                                                                                                                                                                                                                 FRONT AXLE AND FRONT SUSPENSION
                                                                                                                              Improper installation, looseness
                                                                                       Joint sliding resistance


 Possible cause and SUSPECTED PARTS




                                                                                                                                                                                      PROPELLER SHAFT
                                                           Excessive joint angle




                                                                                                                                                                 Parts interference



                                                                                                                                                                                                           DIFFERENTIAL




                                                                                                                                                                                                                                                                                                                            ROAD WHEEL

                                                                                                                                                                                                                                                                                                                                                 DRIVE SHAFT
                                                                                                                                                                                                                                                                   REAR AXLE




                                                                                                                                                                                                                                                                                                                                                                                                                STEERING
                                                                                                                  Imbalance




                                                                                                                                                                                                                                                                                                                                                                                        BRAKES
                                                                                                                                                                                                                                                                                                       TIRES
                  DRIVE    Noise                           



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