Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2003-2005 Coupe Sedan Approved Infiniti G35 Sedan 2003 rfd

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rfd


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REAR FINAL DRIVE


D DRIVELINE/AXLE

                                                                                                                                                                A


                                                                                                                                                                B
                                                                                SECTION
                                                                                               REAR FINAL DRIVE                                                 C


                                                                                                                                                                RFD


                                                                                                                                                                E
                                                              CONTENTS
PREPARATION .......................................................... 2
                                                                     .           BLY ..................................................................... 14
                                                                                                                                                       .        F
  Special Service Tools .............................................. 2
                                                                     .           REMOVAL OF DRIVE PINION ASSEMBLY ....... 15                           .
  Commercial Service Tools ....................................... 4 .           DISASSEMBLY OF DIFFERENTIAL CASE
NOISE, VIBRATION AND HARSHNESS (NVH)                                             ASSEMBLY ........................................................ 16  .        G
TROUBLESHOOTING ............................................... 5    .           INSPECTION ..................................................... 17   .
  NVH Troubleshooting Chart .................................... 5   .           ADJUSTMENT OF DIFFERENTIAL CASE ........ 18                           .
FRONT OIL SEAL ..................................................... 6
                                                                     .           SIDE BEARING PRELOAD ................................ 18              .
                                                                                                                                                                H
  Removal and Installation ......................................... 6
                                                                     .           PINION GEAR HEIGHT ..................................... 20           .
    REMOVAL ............................................................ 6
                                                                     .           TOOTH CONTACT ............................................. 23        .
    INSTALLATION .................................................... 7
                                                                     .           ASSEMBLY OF DIFFERENTIAL CASE ASSEM-
SIDE OIL SEAL ......................................................... 8
                                                                     .           BLY ..................................................................... 24
                                                                                                                                                       .         I
  Removal and Installation ......................................... 8
                                                                     .           INSTALLATION OF DRIVE PINION ASSEMBLY 25                              ...
    REMOVAL ............................................................ 8
                                                                     .           INSTALLATION OF DIFFERENTIAL CASE
    INSTALLATION .................................................... 8
                                                                     .           ASSEMBLY ........................................................ 26  .        J
REAR FINAL DRIVE ASSEMBLY ........................... 10             .        SERVICE DATA AND SPECIFICATIONS (SDS) ..... 29                           .
  Removal and Installation ....................................... 10.         General Specifications ........................................... 29   .
    REMOVAL .......................................................... 10
                                                                     .         Drive Gear Runout ................................................. 29  .
                                                                                                                                                                K
    INSTALLATION ...................................................11
                                                                     .         Side Gear Adjustment ........................................... 29     .
  Components .......................................................... 12
                                                                     .           AVAILABLE SIDE GEAR THRUST WASHERS... 29
  Pre-Inspection ....................................................... 13
                                                                     .         Drive Pinion Height Adjustment ............................. 29         .
    TOTAL PRELOAD .............................................. 13  .           AVAILABLE PINION HEIGHT ADJUSTING                                              L
    DRIVE GEAR TO DRIVE PINION BACKLASH... 13                                    WASHERS ......................................................... 29  .
    DRIVE GEAR RUNOUT ..................................... 13       .         Drive Pinion Preload Adjustment ........................... 29          .
    TOOTH CONTACT ............................................. 13   .         Side Bearing Preload Adjustment .......................... 30           .        M
  Disassembly and Assembly .................................. 14     .           SIDE BEARING ADJUSTING WASHERS ......... 30                           .
    REMOVAL OF DIFFERENTIAL CASE ASSEM-                                        Total Preload Adjustment ....................................... 30     .




Revision; 2004 April                                                   RFD-1                                                         2003 G35 Sedan
                                            PREPARATION

PREPARATION                                                                                                    PFP:00002

Special Service Tools                                                                                              ADS000D7


The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
   Tool name
                                                                        Description
    Tool number (Kent-Moore No.)

   Drift                                                                Installing front oil seal
    ST30720000 (J25405)
    a: 77 mm (3.03 in) dia.
    b: 55 mm (2.17 in) dia.



                                                            ZZA0811D


   Drift                                                                Installing final drive side oil seal
    KV38100200 (J26233)
    a: 65 mm (2.56 in) dia.
    b: 49 mm (1.93 in) dia.



                                                            ZZA1143D


   Protector                                                            Installing final drive side flange
    KV38107900 (J39352)




                                                            S-NT129


   Attachment                                                            Fixing unit assembly
    KV38100800 (J25604-01)
    a: 541 mm (21.30 in)
    b: 200 mm (7.87 in)




                                                            SDIA0267E


   Differential side bearing puller set                                 Removing and installing side bearing
   ST3306S001 ( 



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