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fsu


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FRONT SUSPENSION


E SUSPENSION

                                                                                                                                                                    A


                                                                                                                                                                    B
                                                                                     SECTION
                                                                                           FRONT SUSPENSION                                                         C


                                                                                                                                                                    D


                                                                                                                                                                    FSU
                                                                  CONTENTS
                                   2WD                                            TRANSVERSE LINK ................................................ 12      .        F
                                                                                   Removal and Installation ....................................... 12     .
PRECAUTIONS ......................................................... 2 .            REMOVAL .......................................................... 12 .
 Caution .................................................................... 2
                                                                        .            INSPECTION AFTER REMOVAL ...................... 12                    .        G
PREPARATION .......................................................... 3.            INSTALLATION .................................................. 12    .
 Special Service Tools (SST) .................................... 3     .         UPPER LINK ............................................................ 13
                                                                                                                                                           .
 Commercial Service Tools ....................................... 3     .          Removal and Installation ....................................... 13     .
NOISE, VIBRATION AND HARSHNESS (NVH)                                                                                                                                H
                                                                                     REMOVAL .......................................................... 13 .
TROUBLESHOOTING ............................................... 5       .            INSPECTION AFTER REMOVAL ...................... 13                    .
 NVH Troubleshooting Chart .................................... 5       .            INSTALLATION .................................................. 14    .
FRONT SUSPENSION ASSEMBLY .......................... 6                  .         COMPRESSION ROD .............................................. 15        .         I
 On-Vehicle Inspection and Service ......................... 6          .          Removal and Installation ....................................... 15     .
   INSPECTION OF TRANSVERSE LINK BALL                                                REMOVAL .......................................................... 15 .
   JOINT END PLAY ................................................ 6    .            INSPECTION AFTER REMOVAL ...................... 15                    .         J
   SHOCK ABSORBER INSPECTION .................... 6                     .            AXIAL END PLAY INSPECTION ........................ 16                 .
 Wheel Alignment Inspection .................................... 7      .            INSTALLATION .................................................. 16    .
   DESCRIPTION ..................................................... 7  .         STABILIZER BAR .................................................... 17   .
   PRELIMINARY INSPECTION .............................. 7              .                                                                                           K
                                                                                   Removal and Installation ....................................... 17     .
   INSPECTION OF CAMBER, CASTER AND                                                  REMOVAL .......................................................... 17 .
   KINGPIN INCLINATION ANGLES. ...................... 7                 .            INSPECTION AFTER REMOVAL ...................... 17                    .
 Components ............................................................ 9
                                                                        .            INSTALLATION .................................................. 17    .        L
COIL SPRING AND SHOCK ABSORBER .............. 10                        .         FRONT SUSPENSION MEMBER ............................ 18                  .
 Removal and Installation ....................................... 10    .          Removal and Installation ....................................... 18     .
   REMOVAL .......................................................... 10.            REMOVAL .......................................................... 18 .        M
   INSTALLATION .................................................. 10   .            INSPECTION AFTER REMOVAL ...................... 18                    .
 Disassembly and Assembly .................................. 10         .            INSTALLATION .................................................. 18    .
   DISASSEMBLY .................................................. 10    .         SERVICE DATA ....................................................... 19  .
   INSPECTION AFTER DISASSEMBLY .............. 10                       .          Wheel Alignment (Unladen) ................................... 19        .
   ASSEMBLY .........................................................11 .          Ball Joint ................................................................ 19
                                                                                                                                                           .
                                                                                   Wheelarch Height (Unladen*) ................................ 19         .




                                                                           FSU-1
                                            PRECAUTIONS
                                                                                                      [2WD]
PRECAUTIONS
[2WD]                                                                                                PFP:00001

Caution                                                                                                 AES000S7


q   When installing rubber bushings, final tightening must be carried out under unladen conditions with tires
    on ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
q   Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
    mats are in designated positions.
q   After servicing suspension parts, be sure to check wheel alignment.
q   Caulking nuts are not reusable. Always use new ones when installing. Since new caulking nuts are pre-
    oiled, tighten as they are.




                                                  FSU-2
                                            PREPARATION
                                                                                                              [2WD]
PREPARATION                                                                                                  PFP:00002
                                                                                                                             A
Special Service Tools (SST)                                                                                       AES000S8


The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number
                                                                                                                             B
   (Kent-Moore No.)                                                          Description
  Tool name

  KV991040S0                                                                                                                 C
  (     --     )
  CCK gauge
  1. Plate
                                                                                                                             D
  2. Guide bolts
  3. Nuts
  4. Springs
  5. Center plate                                                                                                            FSU
                                                                             Measuring wheel alignment
  6. KV9910 4030 Adapter A
   a: 72 mm (2.83 in) dia.
  7. KV9910 4030 Adapter B
   b: 65 mm (2.56 in) dia.                                      S-NT498                                                      F
  8. KV9910 4040 Adapter C
   c: 57 mm (2.24 in) dia.
  9. KV9910 4050 Adapter D
   d: 53.4 mm (2.102 in) dia.                                                                                                G



  ST35652000                                                                                                                 H
  ( -- )                                                                     Strut disassembly/re-asassembly
  Strut attachment
                                                                                                                              I
                                                                ZZA0807D


  ST3127S000
  (See J25742-1)                                                                                                              J
  Preload Gauge
  1. GC91030000
          Torque wrench (J25765)                                             Measuring sliding torque of ball joint
  2. HT62940000 ( -- )                                                                                                       K
           Socket adapter (1/2)
  3. HT62900000 ( -- )
                                                                NT124
           Socket adapter (3/8)
                                                                                                                             L
Commercial Service Tools                                                                                          AES000S9


 Tool name                                                                  Description
                                                                                                                             M


 1.Flare nut crowfoot
                                                                            Removing and installing each brake pip-
  a: 10 mm (0.39 in)
                                                                            ing
 2.Torque wrench


                                                               S-NT360




                                                   FSU-3
                    PREPARATION
                                                                              [2WD]
Tool name                                  Description




Spring compressor                          Removing coil spring



                               S-NT717




                                           q   Removing wheel nuts
Power tool                                 q   Removing engine under cover
                                           q   Removing stabilizer assembly

                               PBIC0190E




                       FSU-4
                                                              Symptom




        



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