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>> Download fsu documenatation <<Text preview - extract from the documentFRONT SUSPENSION
E SUSPENSION
A
B
SECTION
FRONT SUSPENSION C
D
FSU
CONTENTS
2WD TRANSVERSE LINK ................................................ 12 . F
Removal and Installation ....................................... 12 .
PRECAUTIONS ......................................................... 2 . REMOVAL .......................................................... 12 .
Caution .................................................................... 2
. INSPECTION AFTER REMOVAL ...................... 12 . G
PREPARATION .......................................................... 3. INSTALLATION .................................................. 12 .
Special Service Tools (SST) .................................... 3 . UPPER LINK ............................................................ 13
.
Commercial Service Tools ....................................... 3 . Removal and Installation ....................................... 13 .
NOISE, VIBRATION AND HARSHNESS (NVH) H
REMOVAL .......................................................... 13 .
TROUBLESHOOTING ............................................... 5 . INSPECTION AFTER REMOVAL ...................... 13 .
NVH Troubleshooting Chart .................................... 5 . INSTALLATION .................................................. 14 .
FRONT SUSPENSION ASSEMBLY .......................... 6 . COMPRESSION ROD .............................................. 15 . I
On-Vehicle Inspection and Service ......................... 6 . Removal and Installation ....................................... 15 .
INSPECTION OF TRANSVERSE LINK BALL REMOVAL .......................................................... 15 .
JOINT END PLAY ................................................ 6 . INSPECTION AFTER REMOVAL ...................... 15 . J
SHOCK ABSORBER INSPECTION .................... 6 . AXIAL END PLAY INSPECTION ........................ 16 .
Wheel Alignment Inspection .................................... 7 . INSTALLATION .................................................. 16 .
DESCRIPTION ..................................................... 7 . STABILIZER BAR .................................................... 17 .
PRELIMINARY INSPECTION .............................. 7 . K
Removal and Installation ....................................... 17 .
INSPECTION OF CAMBER, CASTER AND REMOVAL .......................................................... 17 .
KINGPIN INCLINATION ANGLES. ...................... 7 . INSPECTION AFTER REMOVAL ...................... 17 .
Components ............................................................ 9
. INSTALLATION .................................................. 17 . L
COIL SPRING AND SHOCK ABSORBER .............. 10 . FRONT SUSPENSION MEMBER ............................ 18 .
Removal and Installation ....................................... 10 . Removal and Installation ....................................... 18 .
REMOVAL .......................................................... 10. REMOVAL .......................................................... 18 . M
INSTALLATION .................................................. 10 . INSPECTION AFTER REMOVAL ...................... 18 .
Disassembly and Assembly .................................. 10 . INSTALLATION .................................................. 18 .
DISASSEMBLY .................................................. 10 . SERVICE DATA ....................................................... 19 .
INSPECTION AFTER DISASSEMBLY .............. 10 . Wheel Alignment (Unladen) ................................... 19 .
ASSEMBLY .........................................................11 . Ball Joint ................................................................ 19
.
Wheelarch Height (Unladen*) ................................ 19 .
FSU-1
PRECAUTIONS
[2WD]
PRECAUTIONS
[2WD] PFP:00001
Caution AES000S7
q When installing rubber bushings, final tightening must be carried out under unladen conditions with tires
on ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
q Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
q After servicing suspension parts, be sure to check wheel alignment.
q Caulking nuts are not reusable. Always use new ones when installing. Since new caulking nuts are pre-
oiled, tighten as they are.
FSU-2
PREPARATION
[2WD]
PREPARATION PFP:00002
A
Special Service Tools (SST) AES000S8
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
B
(Kent-Moore No.) Description
Tool name
KV991040S0 C
( -- )
CCK gauge
1. Plate
D
2. Guide bolts
3. Nuts
4. Springs
5. Center plate FSU
Measuring wheel alignment
6. KV9910 4030 Adapter A
a: 72 mm (2.83 in) dia.
7. KV9910 4030 Adapter B
b: 65 mm (2.56 in) dia. S-NT498 F
8. KV9910 4040 Adapter C
c: 57 mm (2.24 in) dia.
9. KV9910 4050 Adapter D
d: 53.4 mm (2.102 in) dia. G
ST35652000 H
( -- ) Strut disassembly/re-asassembly
Strut attachment
I
ZZA0807D
ST3127S000
(See J25742-1) J
Preload Gauge
1. GC91030000
Torque wrench (J25765) Measuring sliding torque of ball joint
2. HT62940000 ( -- ) K
Socket adapter (1/2)
3. HT62900000 ( -- )
NT124
Socket adapter (3/8)
L
Commercial Service Tools AES000S9
Tool name Description
M
1.Flare nut crowfoot
Removing and installing each brake pip-
a: 10 mm (0.39 in)
ing
2.Torque wrench
S-NT360
FSU-3
PREPARATION
[2WD]
Tool name Description
Spring compressor Removing coil spring
S-NT717
q Removing wheel nuts
Power tool q Removing engine under cover
q Removing stabilizer assembly
PBIC0190E
FSU-4
Symptom
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