Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2003-2005 Coupe Sedan Approved Infiniti G35 Sedan 2004 Second Edition ex
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EXHAUST SYSTEM
B ENGINE
A
SECTION
EXHAUST SYSTEM
EX EX
C
D
E
CONTENTS
PREPARATION .......................................................... 2
. REMOVAL ............................................................ 4
. F
Commercial Service Tools ....................................... 2
. INSTALLATION .................................................... 4
.
EXHAUST SYSTEM .................................................. 3
. Inspection After Installation ..................................... 5
.
Checking Exhaust System ...................................... 3. SERVICE DATA AND SPECIFICATIONS (SDS) ....... 6 . G
Removal and Installation ......................................... 3
. Tightening Torque .................................................... 6
.
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EX-1
PREPARATION
PREPARATION PFP:00002
Commercial Service Tools ABS00021
Tool name Description
Power tool Loosening nuts and bolts
PBIC0190E
EX-2
EXHAUST SYSTEM
EXHAUST SYSTEM PFP:20100
A
Checking Exhaust System ABS0002X
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration. EX
q If anything is found, repair or replace damaged parts.
C
D
SMA211A
E
Removal and Installation ABS0002Y
CAUTION:
q Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat F
resistance, corrosion resistance, and shape.
q Perform the operation with the exhaust system fully cooled down because the system will be hot
just after the engine stops.
G
q Be careful not to cut your hand on the heated insulator edge.
2WD MODEL
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PBIC2668E
1. Finisher 2. Mounting bracket 3. Mounting rubber
4. Main muffler 5. Collar 6. Mounting rubber
7. Ring gasket 8. Ground cable 9. Center muffler
EX-3
EXHAUST SYSTEM
10. Mounting bracket 11. Collar 12. Grommet
13. Exhaust mounting bracket 14. Grommet 15. Gasket
16. Exhaust front tube
AWD MODEL
PBIC2079E
1. Finisher 2. Mounting bracket 3. Mounting rubber
4. Main muffler 5. Collar 6. Mounting rubber
7. Ring gasket 8. Ground cable 9. Center muffler
10. Mounting bracket 11. Collar 12. Grommet
13. Exhaust mounting bracket 14. Grommet 15. Gasket
16. Exhaust front tube
REMOVAL
Disconnect each joint and mounting using power tool.
INSTALLATION
Note to the following, and install in the reverse order of removal.
CAUTION:
q Always replace exhaust gaskets with new ones when reassembling.
q If insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the insulator,
remove them.
q When installing insulator avoid large gaps or interference between insulator and each exhaust
pipe.
q Remove deposits from the sealing surface of each connection. Connect them securely to avoid
gas leakage.
EX-4
EXHAUST SYSTEM
q Temporarily tighten mounting nuts. Check each part for unusual interference, and then tighten
them to the specified torque. A
q When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/
left directions.
Inspection After Installation ABS0002Z
EX
q With the engine running, check exhaust tube joints for gas leakage and unusual noises.
q Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue C
stress. Improper installation could result in excessive noise and vibration.
q Make sure that clearance between finisher and rear bumper is even.
D
E
F
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EX-5
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
Tightening Torque ABS00032
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