Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2003-2005 Coupe Sedan Approved Infiniti G35 Sedan 2004 Second Edition fsu
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FRONT SUSPENSION
E SUSPENSION
A
SECTION
FRONT SUSPENSION
FSU B
C
D
FSU
CONTENTS
2WD COMPRESSION ROD .............................................. 15 . F
Removal and Installation ....................................... 15 .
PRECAUTIONS ......................................................... 3 . REMOVAL .......................................................... 15 .
Caution .................................................................... 3
. INSPECTION AFTER REMOVAL ...................... 15 . G
PREPARATION .......................................................... 4. AXIAL END PLAY INSPECTION ........................ 16 .
Special Service Tools (SST) .................................... 4 . INSTALLATION .................................................. 16 .
Commercial Service Tools ....................................... 4 . STABILIZER BAR .................................................... 17 .
NOISE, VIBRATION AND HARSHNESS (NVH) H
Removal and Installation ....................................... 17 .
TROUBLESHOOTING ............................................... 5 . REMOVAL .......................................................... 17 .
NVH Troubleshooting Chart .................................... 5 . INSPECTION AFTER REMOVAL ...................... 17 .
FRONT SUSPENSION ASSEMBLY .......................... 6 . INSTALLATION .................................................. 17 . I
On-Vehicle Inspection and Service ......................... 6 . FRONT SUSPENSION MEMBER ............................ 18 .
INSPECTION OF TRANSVERSE LINK BALL Removal and Installation ....................................... 18 .
JOINT END PLAY ................................................ 6 . REMOVAL .......................................................... 18 . J
SHOCK ABSORBER INSPECTION .................... 6 . INSPECTION AFTER REMOVAL ...................... 18 .
Wheel Alignment Inspection .................................... 7 . INSTALLATION .................................................. 18 .
DESCRIPTION ..................................................... 7 . SERVICE DATA ....................................................... 19 .
PRELIMINARY INSPECTION .............................. 7 . K
Wheel Alignment (Unladen) ................................... 19 .
INSPECTION OF CAMBER, CASTER AND Ball Joint ................................................................ 19
.
KINGPIN INCLINATION ANGLES. ...................... 7 . Wheelarch Height (Unladen*) ................................ 19 .
Components ............................................................ 9
. L
COIL SPRING AND SHOCK ABSORBER .............. 10 .
Removal and Installation ....................................... 10 .
AWD
REMOVAL .......................................................... 10. PRECAUTIONS ....................................................... 20 . M
INSTALLATION .................................................. 10 . Caution .................................................................. 20
.
Disassembly and Assembly .................................. 10 . PREPARATION ........................................................ 21 .
DISASSEMBLY .................................................. 10 . Special Service Tools (SST) .................................. 21 .
INSPECTION AFTER DISASSEMBLY .............. 10 . Commercial Service Tools ..................................... 21 .
ASSEMBLY .........................................................11 . NOISE, VIBRATION AND HARSHNESS (NVH)
TRANSVERSE LINK ............................................... 12 . TROUBLESHOOTING ............................................. 22 .
Removal and Installation ....................................... 12 . NVH Troubleshooting Chart .................................. 22 .
REMOVAL .......................................................... 12. FRONT SUSPENSION ASSEMBLY ........................ 23 .
INSPECTION AFTER REMOVAL ...................... 12 . On-Vehicle Inspection and Service ........................ 23 .
INSTALLATION .................................................. 12 . INSPECTION OF TRANSVERSE LINK BALL
UPPER LINK ........................................................... 13
. JOINT END PLAY ............................................... 23 .
Removal and Installation ....................................... 13 . SHOCK ABSORBER INSPECTION ................... 23 .
REMOVAL .......................................................... 13. Wheel Alignment Inspection .................................. 24 .
INSPECTION AFTER REMOVAL ...................... 13 . DESCRIPTION ................................................... 24 .
INSTALLATION .................................................. 14 . PRELIMINARY INSPECTION ............................ 24 .
INSPECTION OF CAMBER, CASTER AND
FSU-1
KINGPIN INCLINATION ANGLES. ..................... 24 . COMPRESSION ROD ..............................................32 .
Components .......................................................... 26
. Removal and Installation ........................................32 .
COIL SPRING AND SHOCK ABSORBER .............. 27 . REMOVAL ...........................................................32 .
Removal and Installation ....................................... 27. INSPECTION AFTER REMOVAL .......................32 .
REMOVAL .......................................................... 27
. INSTALLATION ...................................................33 .
INSTALLATION ................................................... 27
. STABILIZER BAR ....................................................34 .
Disassembly and Assembly ................................... 27 . Removal and Installation ........................................34 .
DISASSEMBLY .................................................. 27. REMOVAL ...........................................................34 .
INSPECTION AFTER DISASSEMBLY ............... 27 . INSPECTION AFTER REMOVAL .......................34 .
ASSEMBLY ........................................................ 28
. INSTALLATION ...................................................34 .
TRANSVERSE LINK ................................................ 29 . FRONT SUSPENSION MEMBER ............................35 .
Removal and Installation ....................................... 29. Removal and Installation ........................................35 .
REMOVAL .......................................................... 29
. REMOVAL ...........................................................35 .
INSPECTION AFTER REMOVAL ....................... 29 . INSPECTION AFTER REMOVAL .......................35 .
INSTALLATION ................................................... 29
. INSTALLATION ...................................................35 .
UPPER LINK ............................................................ 30
. SERVICE DATA ........................................................36 .
Removal and Installation ....................................... 30. Wheel Alignment (Unladen) ...................................36 .
REMOVAL .......................................................... 30
. Ball Joint ................................................................36
.
INSPECTION AFTER REMOVAL ....................... 30 . Wheelarch Height (Unladen*) ................................36 .
INSTALLATION ................................................... 31
.
FSU-2
PRECAUTIONS
[2WD]
PRECAUTIONS
[2WD] PFP:00001
A
Caution AES000S7
q When installing rubber bushings, final tightening must be carried out under unladen conditions with tires
on ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil. B
q Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
q After servicing suspension parts, be sure to check wheel alignment. C
q Caulking nuts are not reusable. Always use new ones when installing. Since new caulking nuts are pre-
oiled, tighten as they are.
D
FSU
F
G
H
I
J
K
L
M
FSU-3
PREPARATION
[2WD]
PREPARATION PFP:00002
Special Service Tools (SST) AES000S8
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
KV991040S0
( -- )
CCK gauge
1. Plate
2. Guide bolts
3. Nuts
4. Springs
5. Center plate
Measuring wheel alignment
6. KV9910 4030 Adapter A
a: 72 mm (2.83 in) dia.
7. KV9910 4030 Adapter B
b: 65 mm (2.56 in) dia. S-NT498
8. KV9910 4040 Adapter C
c: 57 mm (2.24 in) dia.
9. KV9910 4050 Adapter D
d: 53.4 mm (2.102 in) dia.
ST35652000
( -- ) Strut disassembly/re-asassembly
Strut attachment
ZZA0807D
ST3127S000
(See J25742-1)
Preload Gauge
1. GG91030000
Torque wrench (J25765) Measuring sliding torque of ball joint
2. HT62940000 ( -- )
Socket adapter (1/2)
3. HT62900000 ( -- )
NT124
Socket adapter (3/8)
Commercial Service Tools AES000S9
Tool name Description
Spring compressor Removing coil spring
S-NT717
q Removing wheel nuts
Power tool q Removing undercover
q Removing stabilizer assembly
PBIC0190E
FSU-4
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
[2WD]
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING PFP:00003
A
NVH Troubleshooting Chart AES000SA
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
B
NVH in FAX and FSU section.
NVH in RFD section.
NVH in WT section.
NVH in WT section.
NVH in BR section.
NVH in PS section.
NVH in PR section
C
FSU-10
FSU-17
FSU-9
FSU-9
FSU-7
--
--
--
Reference page
D
FSU
Shock absorber deformation, damage or deflection
FRONT AXLE AND FRONT SUSPENSION
F
Bushing or mounting deterioration
Improper installation, looseness
G
Possible cause and SUSPECTED PARTS
Incorrect wheel alignment
Suspension looseness
PROPELLER SHAFT
Stabilizer bar fatigue
Parts interference H
DIFFERENTIAL
ROAD WHEEL
Spring fatigue
STEERING
I
BRAKES
TIRES
J
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