Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2003-2005 Coupe Sedan Approved Infiniti G35 Sedan 2005 br
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BRAKE SYSTEM
F BRAKES
A
SECTION
BRAKE SYSTEM
BR B
C
D
E
CONTENTS
PRECAUTIONS ......................................................... 3
. INSTALLATION .................................................. 14 . BR
Precautions for Supplemental Restraint System Disassembly and Assembly ................................... 15 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- COMPONENTS .................................................. 15 .
SIONER" ................................................................. 3
. DISASSEMBLY (FOR 2WD MODEL) ................. 15 . G
Precautions for Brake System ................................. 3 . ASSEMBLY (FOR 2WD MODEL) ....................... 16 .
PREPARATION .......................................................... 4
. DISASSEMBLY (FOR AWD MODEL) ................ 17 .
Commercial Service Tools ....................................... 4 . INSPECTION AFTER DISASSEMBLY ............... 18 .
H
NOISE, VIBRATION AND HARSHNESS (NVH) ASSEMBLY (FOR AWD MODEL) ...................... 18 .
TROUBLESHOOTING ............................................... 5 . BRAKE BOOSTER .................................................. 21 .
NVH Troubleshooting Chart .................................... 5 . On-Vehicle Service ................................................ 21.
BRAKE PEDAL ......................................................... 6
. OPERATING CHECK ......................................... 21 . I
Inspection and Adjustment ...................................... 6 . AIRTIGHT CHECK ............................................. 21 .
PLAY AND CLEARANCE BETWEEN BRAKE Removal and Installation ....................................... 21 .
PEDAL AND FLOOR PANEL WITH PEDAL COMPONENTS .................................................. 21 . J
DEPRESSED ....................................................... 6
. REMOVAL .......................................................... 21
.
ADJUSTMENT ..................................................... 7. INSPECTION AFTER REMOVAL ...................... 22 .
Removal and Installation ......................................... 7. INSTALLATION .................................................. 22 .
K
COMPONENT PARTS LOCATION ...................... 7 . VACUUM LINES ...................................................... 23 .
REMOVAL ............................................................ 8
. Removal and Installation ....................................... 23 .
INSPECTION AFTER REMOVAL ........................ 8 . Inspection .............................................................. 23
.
INSTALLATION .................................................... 8
. VISUAL INSPECTION ........................................ 23 . L
BRAKE FLUID ........................................................... 9
. CHECK VALVE INSPECTION ............................ 24 .
Checking Brake Fluid Level .................................... 9 . FRONT DISC BRAKE .............................................. 25 .
Drain and Refill ........................................................ 9
. Components (CLZ31VD) ....................................... 25 . M
Bleeding Brake System ......................................... 10 . On-Vehicle Inspection ............................................ 26 .
BRAKE PIPING AND HOSE ....................................11 . PAD WEAR INSPECTION .................................. 26 .
Hydraulic Circuit .....................................................11
. Removal and Installation of Brake Pad ................. 26 .
Front Brake Piping and Hose .................................11 . REMOVAL .......................................................... 26
.
REMOVAL ...........................................................11
. INSTALLATION .................................................. 27 .
INSTALLATION ...................................................11. Removal and Installation of Brake Caliper Assembly
Rear Brake Piping and Hose ................................. 12 . ... 27
REMOVAL .......................................................... 12
. REMOVAL .......................................................... 27
.
INSTALLATION .................................................. 12. INSTALLATION .................................................. 27 .
Inspection After Installation ................................... 13. Disassembly and Assembly of Brake Caliper
BRAKE MASTER CYLINDER ................................. 14 . Assembly ............................................................... 28
.
On-Board Inspection ............................................. 14. DISASSEMBLY .................................................. 28 .
LEAK INSPECTION ........................................... 14 . INSPECTION AFTER DISASSEMBLY ............... 28 .
Removal and Installation ....................................... 14 . DISC ROTOR INSPECTION .............................. 29 .
REMOVAL .......................................................... 14
. ASSEMBLY ........................................................ 29.
Brake Burnishing Procedure .................................. 30 .
Edition; 2004 September BR-1 2005 G35 Sedan
Components (CLZ25VD) ....................................... 31 . Remove and Installation of Brake Pad ...................39 .
On-Vehicle Inspection ............................................ 32. REMOVAL ...........................................................39
.
PAD WEAR INSPECTION .................................. 32 . INSTALLATION ...................................................40 .
Removal and Installation of Brake Pad .................. 32 . Removal and Installation of Brake Caliper Assembly
REMOVAL .......................................................... 32
. ...40
INSTALLATION ................................................... 33. REMOVAL ...........................................................40
.
Removal and Installation of Brake Caliper Assembly INSTALLATION ...................................................40 .
... 33 Disassembly and Assembly of Brake Caliper
REMOVAL .......................................................... 33
. Assembly ...............................................................41
.
INSTALLATION ................................................... 33. DISASSEMBLY ...................................................41 .
Disassembly and Assembly of Brake Caliper INSPECTION AFTER DISASSEMBLY ...............41 .
Assembly ............................................................... 34
. DISC ROTOR INSPECTION ..............................42 .
DISASSEMBLY .................................................. 34 . ASSEMBLY .........................................................42
.
INSPECTION AFTER DISASSEMBLY ............... 34 . Brake Burnishing Procedure ..................................43 .
DISC ROTOR INSPECTION .............................. 35 . SERVICE DATA AND SPECIFICATIONS (SDS) .....44 .
ASSEMBLY ........................................................ 35
. General Specifications ...........................................44 .
Brake Burnishing Procedure .................................. 36 . Brake Pedal ...........................................................44
.
REAR DISC BRAKE ................................................ 38 . Check Valve ...........................................................44
.
Component (AD14VE, AD14VF) ........................... 38 . Brake Booster ........................................................44
.
On-Vehicle Inspection ............................................ 39. Front Disc Brake ....................................................44
.
PAD WEAR INSPECTION .................................. 39 . Rear Disc Brake .....................................................45
.
Edition; 2004 September BR-2 2005 G35 Sedan
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" AFS0027B
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. BR
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Precautions for Brake System AFS00076
q Recommended fluid is brake fluid "DOT 3".
H
q Never reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas.
q To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid. I
q Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
q Use a flare nut wrench when removing a brake tube and use a
flare nut torque wrench when installing a brake tube. J
q When installing brake piping, be sure to check torque.
q Before working, turn ignition switch OFF and disconnect con-
nectors of VDC/TCS/ABS control unit or the battery cable from K
the negative terminal.
q Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal L
occurs at very low mileage.
Refer to BR-30, "Brake Burnishing Procedure" (CLZ31VD),
BR-36, "Brake Burnishing Procedure"(CLZ25VD),BR-43, "Brake SBR686C
Burnishing Procedure" (AD14VE,AD14VF). M
WARNING:
q Collect dust on brake parts with dust collector. Do not blow off the dust.
Edition; 2004 September BR-3 2005 G35 Sedan
PREPARATION
PREPARATION PFP:00002
Commercial Service Tools AFS001IA
Tool name Description
1. Flare nut crowfoot
a:10 mm (0.39 in) (Other)
Installing brake piping
a:12 mm (0.47 in) (Between VDC
actuator and master cylinder)
2. Torque wrench
S-NT360
Removing front/rear caliper assembly
Power tool
and tire
PBIC0190E
Pin punch Removing and installing reservoir tank
Tip diameter: 4 mm (0.16 in) dia pin
ZZA0515D
Edition; 2004 September BR-4 2005 G35 Sedan
Symptom
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