Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2003-2005 Coupe Sedan Approved Infiniti G35 Sedan 2005 ei
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EXTERIOR & INTERIOR
I BODY
A
EXTERIOR & INTERIOR
SECTION EI B
C
D
E
CONTENTS
PRECAUTIONS ......................................................... 3
. COWL TOP .............................................................. 21
. F
Precautions for Supplemental Restraint System Removal and Installation ....................................... 21
.
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- REMOVAL .......................................................... 21
.
SIONER" ................................................................. 3
. INSTALLATION .................................................. 21
. G
Precautions for Work ............................................... 3
. FENDER PROTECTOR ........................................... 22 .
PREPARATION .......................................................... 4
. Removal and Installation ....................................... 22
.
Special Service Tools .............................................. 4
. REMOVAL .......................................................... 22
.
H
Commercial Service Tools ....................................... 4 . INSTALLATION .................................................. 22
.
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 5 DOOR OUTSIDE MOLDING .................................... 23 .
Work Flow ............................................................... 5
. Removal and Installation ....................................... 23
.
CUSTOMER INTERVIEW .................................... 5 . FRONT DOOR OUTSIDE MOLDING ................. 23 . EI
DUPLICATE THE NOISE AND TEST DRIVE ...... 6 . REAR DOOR OUTSIDE MOLDING ................... 23 .
CHECK RELATED SERVICE BULLETINS .......... 6 . DOOR SASH MOLDING .......................................... 24 .
LOCATE THE NOISE AND IDENTIFY THE Removal and Installation ....................................... 24
. J
ROOT CAUSE ..................................................... 6 . FRONT DOOR ................................................... 24.
REPAIR THE CAUSE .......................................... 6 . REAR DOOR ...................................................... 24
.
CONFIRM THE REPAIR ...................................... 7 . DOOR PARTING SEAL ........................................... 26 .
K
Generic Squeak and Rattle Troubleshooting .......... 7 . Removal and Installation ....................................... 26
.
INSTRUMENT PANEL ......................................... 7 . FRONT DOOR PARTING SEAL ........................ 26 .
CENTER CONSOLE ............................................ 7 . REAR DOOR PARTING SEAL ........................... 26 .
DOORS ................................................................ 7
. SIDE GUARD MOLDING ......................................... 27 . L
TRUNK ................................................................. 8
. Removal and Installation ....................................... 27
.
SUNROOF/HEADLINING .................................... 8 . REMOVAL .......................................................... 27
.
SEATS .................................................................. 8
. INSTALLATION .................................................. 27
. M
UNDERHOOD ...................................................... 8 . CENTER MUD GUARD ........................................... 28 .
Diagnostic Worksheet ............................................. 9 . Removal and Installation ....................................... 28
.
CLIP AND FASTENER .............................................11 . REMOVAL .......................................................... 28
.
Clip and Fastener ...................................................11
. INSTALLATION .................................................. 28
.
FRONT BUMPER .................................................... 14 . REAR MUDGUARD ................................................. 29 .
Removal and Installation ....................................... 14 . Removal and Installation ....................................... 29
.
REMOVAL .......................................................... 16
. REMOVAL .......................................................... 29
.
INSTALLATION .................................................. 16 . INSTALLATION .................................................. 29
.
REAR BUMPER ...................................................... 17 . WINDSHIELD MOLDING ......................................... 30 .
Removal and Installation ....................................... 17 . Removal and Installation ....................................... 30
.
REMOVAL .......................................................... 19
. REMOVAL .......................................................... 30
.
INSTALLATION .................................................. 19 . INSTALLATION .................................................. 30
.
FRONT GRILLE ....................................................... 20
. REAR WINDOW MOLDING ..................................... 32 .
Removal and Installation ....................................... 20 . Removal and Installation ....................................... 32
.
REMOVAL .......................................................... 20
. REMOVAL .......................................................... 32
.
INSTALLATION .................................................. 20 . INSTALLATION .................................................. 32
.
Edition; 2004 September EI-1 2005 G35 Sedan
FLOOR SIDE FAIRING ............................................ 33. REAR PARCEL SHELF FINISHER ..........................41 .
Removal and Installation ....................................... 33
. Removal and Installation ........................................41.
REMOVAL .......................................................... 33
. REMOVAL ...........................................................41
.
INSTALLATION ................................................... 33
. INSTALLATION ...................................................42
.
REAR DIFFUSER ..................................................... 34
. FLOOR TRIM ............................................................43
.
Removal and Installation ....................................... 34
. Removal and Installation ........................................43.
REMOVAL .......................................................... 34
. REMOVAL ...........................................................43
.
INSTALLATION ................................................... 34
. INSTALLATION ...................................................44
.
REAR SPOILER ....................................................... 35
. HEADLINING ............................................................45
.
Removal and Installation ....................................... 35
. Removal and Installation ........................................45.
REMOVAL .......................................................... 35
. REMOVAL ...........................................................46
.
INSTALLATION ................................................... 35
. INSTALLATION ...................................................46
.
ROOF SIDE MOLDING ............................................ 36 . TRUNK ROOM TRIM & TRUNK LID FINISHER ......47 .
Removal and Installation ....................................... 36
. Removal and Installation for Trunk Room Trim ......47 .
REMOVAL .......................................................... 36
. REMOVAL ...........................................................47
.
INSTALLATION ................................................... 36
. INSTALLATION ...................................................47
.
DOOR FINISHER ..................................................... 37
. Removal and Installation for Trunk Lid Finisher Inner
Removal and Installation ....................................... 37
. ...48
REMOVAL .......................................................... 37
. REMOVAL ...........................................................48
.
INSTALLATION ................................................... 38
. INSTALLATION ...................................................48
.
BODY SIDE TRIM .................................................... 39
.
Removal and Installation ....................................... 39
.
CENTER PILLAR LOWER GARNISH ................ 39 .
CENTER PILLAR UPPER GARNISH ................. 40 .
DASH SIDE FINISHER ...................................... 40 .
Edition; 2004 September EI-2 2005 G35 Sedan
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" AIS000B3
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. F
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Precautions for Work AIS000B4
q After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check
their operation. H
q Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.
EI
J
K
L
M
Edition; 2004 September EI-3 2005 G35 Sedan
PREPARATION
PREPARATION PFP:00002
Special Service Tools AIS0008Z
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
(J-39570)
Locationg the noise
Chassis ear
SIIA0993E
(J-43980)
NISSAN Squeak and Rattle Repairing the cause of the noise
Kit
SIIA0994E
Commercial Service Tools AIS00090
Tool name Description
Engine ear Locationg the noise
SIIA0995E
Edition; 2004 September EI-4 2005 G35 Sedan
SQUEAK AND RATTLE TROUBLE DIAGNOSES
SQUEAK AND RATTLE TROUBLE DIAGNOSES PFP:00000
A
Work Flow AIS000BD
B
C
D
E
F
SBT842
G
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs.Use the Diag- H
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to EI-9, "Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
EI
q The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
q If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
J
is concerned about. This can be accomplished by test driving the vehicle with the customer.
q After identifying the type of noise, isolate the noise in terms of its characteristics.The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise. K
q Squeak --(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping L
q Creak--(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity. M
q Rattle--(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
q Knock --(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
q Tick--(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
q Thump--(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
q Buzz--(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
q Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
q Weather conditions, especially humidity and temperature, may have a great effect on noise level.
Edition; 2004 September EI-5 2005 G35 Sedan
SQUEAK AND RATTLE TROUBLE DIAGNOSES
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
q Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
q If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area.To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear: and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
q removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
q tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
q feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
q placing a piece of paper between components that you suspect are causing the noise.
q looking for loose components and contact marks.
Refer to EI-7, "Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE
q If the cause is a loose component, tighten the component securely.
q If the cause is insufficient clearance between components:
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