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EXHAUST SYSTEM


B ENGINE

                                                                                                                                                        A




                                                                                             SECTION
                                                                                           EXHAUST SYSTEM
                                                                                                                       EX                               EX



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                                                            CONTENTS
PREPARATION .......................................................... 2
                                                                 .           Removal and Installation ......................................... 3
                                                                                                                                              .         F
 Commercial Service Tools ....................................... 2
                                                                 .             REMOVAL ............................................................ 4
                                                                                                                                              .
EXHAUST SYSTEM .................................................. 3
                                                                 .             INSTALLATION .................................................... 4
                                                                                                                                              .
 Checking Exhaust System ...................................... 3.           Inspection After Installation ..................................... 5
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Edition; 2004 September                                               EX-1                                                    2005 G35 Sedan
                           PREPARATION

PREPARATION                                                                       PFP:00002

Commercial Service Tools                                                             ABS00021



  Tool name                                      Description

  Power tool                                     Loosening nuts and bolts




                                     PBIC0190E




Edition; 2004 September       EX-2                                          2005 G35 Sedan
                                         EXHAUST SYSTEM

EXHAUST SYSTEM                                                                                 PFP:20100
                                                                                                                A
Checking Exhaust System                                                                              ABS0002X


Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration.                                                                         EX
q   If anything is found, repair or replace damaged parts.

                                                                                                                C


                                                                                                                D

                                                                                                 SMA211A

                                                                                                                E
Removal and Installation                                                                             ABS0002Y


CAUTION:
q  Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat             F
   resistance, corrosion resistance, and shape.
q  Perform the operation with the exhaust system fully cooled down because the system will be hot
   just after the engine stops.
                                                                                                                G
q  Be careful not to cut your hand on the heated insulator edge.
                                               2WD MODEL
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                                                                                              PBIC3090E

   1.   Finisher                    2.   Mounting rubber             3.   Main muffler
   4.   Ring gasket                 5.   Mounting rubber             6.   Collar
   7.   Mounting bracket            8.   Center muffler              9.   Ground cable

Edition; 2004 September                             EX-3                                 2005 G35 Sedan
                                          EXHAUST SYSTEM

  10. Collar                         11. Grommet                      12. Exhaust mounting bracket
  13. Grommet                        14. Gasket                       15. Exhaust front tube
  16. Gasket

                                                AWD MODEL




                                                                                                     PBIC3091E

  1.   Finisher                      2.   Mounting rubber             3.   Main muffler
  4.   Ring gasket                   5.   Mounting rubber             6.   Collar
  7.   Mounting bracket              8.   Center muffler              9.   Ground cable
  10. Collar                         11. Grommet                      12. Exhaust mounting bracket
  13. Grommet                        14. Gasket                       15. Exhaust front tube
  16. Gasket

REMOVAL
Disconnect each joint and mounting using power tool.
INSTALLATION
Note to the following, and install in the reverse order of removal.
CAUTION:
q   Always replace exhaust gaskets with new ones when reassembling.
q   If insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the insulator,
    remove them.
q   When installing insulator avoid large gaps or interference between insulator and each exhaust
    pipe.
q   Remove deposits from the sealing surface of each connection. Connect them securely to avoid
    gas leakage.


Edition; 2004 September                              EX-4                                      2005 G35 Sedan
                                       EXHAUST SYSTEM

q   Temporarily tighten mounting nuts. Check each part for unusual interference, and then tighten
    them to the specified torque.                                                                              A
q   When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/
    left directions.
Inspection After Installation                                                                       ABS0002Z
                                                                                                               EX

q   With the engine running, check exhaust tube joints for gas leakage and unusual noises.
q   Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue     C
    stress. Improper installation could result in excessive noise and vibration.
q   Make sure that clearance between finisher and rear bumper is even.
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Edition; 2004 September                          EX-5                                     2005 G35 Sedan
                          EXHAUST SYSTEM




Edition; 2004 September        EX-6        2005 G35 Sedan



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