Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2003-2005 Coupe Sedan Approved Infiniti G35 Sedan 2005 ex
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EXHAUST SYSTEM
B ENGINE
A
SECTION
EXHAUST SYSTEM
EX EX
C
D
E
CONTENTS
PREPARATION .......................................................... 2
. Removal and Installation ......................................... 3
. F
Commercial Service Tools ....................................... 2
. REMOVAL ............................................................ 4
.
EXHAUST SYSTEM .................................................. 3
. INSTALLATION .................................................... 4
.
Checking Exhaust System ...................................... 3. Inspection After Installation ..................................... 5
. G
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Edition; 2004 September EX-1 2005 G35 Sedan
PREPARATION
PREPARATION PFP:00002
Commercial Service Tools ABS00021
Tool name Description
Power tool Loosening nuts and bolts
PBIC0190E
Edition; 2004 September EX-2 2005 G35 Sedan
EXHAUST SYSTEM
EXHAUST SYSTEM PFP:20100
A
Checking Exhaust System ABS0002X
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration. EX
q If anything is found, repair or replace damaged parts.
C
D
SMA211A
E
Removal and Installation ABS0002Y
CAUTION:
q Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat F
resistance, corrosion resistance, and shape.
q Perform the operation with the exhaust system fully cooled down because the system will be hot
just after the engine stops.
G
q Be careful not to cut your hand on the heated insulator edge.
2WD MODEL
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PBIC3090E
1. Finisher 2. Mounting rubber 3. Main muffler
4. Ring gasket 5. Mounting rubber 6. Collar
7. Mounting bracket 8. Center muffler 9. Ground cable
Edition; 2004 September EX-3 2005 G35 Sedan
EXHAUST SYSTEM
10. Collar 11. Grommet 12. Exhaust mounting bracket
13. Grommet 14. Gasket 15. Exhaust front tube
16. Gasket
AWD MODEL
PBIC3091E
1. Finisher 2. Mounting rubber 3. Main muffler
4. Ring gasket 5. Mounting rubber 6. Collar
7. Mounting bracket 8. Center muffler 9. Ground cable
10. Collar 11. Grommet 12. Exhaust mounting bracket
13. Grommet 14. Gasket 15. Exhaust front tube
16. Gasket
REMOVAL
Disconnect each joint and mounting using power tool.
INSTALLATION
Note to the following, and install in the reverse order of removal.
CAUTION:
q Always replace exhaust gaskets with new ones when reassembling.
q If insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the insulator,
remove them.
q When installing insulator avoid large gaps or interference between insulator and each exhaust
pipe.
q Remove deposits from the sealing surface of each connection. Connect them securely to avoid
gas leakage.
Edition; 2004 September EX-4 2005 G35 Sedan
EXHAUST SYSTEM
q Temporarily tighten mounting nuts. Check each part for unusual interference, and then tighten
them to the specified torque. A
q When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/
left directions.
Inspection After Installation ABS0002Z
EX
q With the engine running, check exhaust tube joints for gas leakage and unusual noises.
q Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue C
stress. Improper installation could result in excessive noise and vibration.
q Make sure that clearance between finisher and rear bumper is even.
D
E
F
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Edition; 2004 September EX-5 2005 G35 Sedan
EXHAUST SYSTEM
Edition; 2004 September EX-6 2005 G35 Sedan
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