Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2003-2005 Coupe Sedan Approved Infiniti G35 Sedan 2005 ffd
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FRONT FINAL DRIVE
D DRIVELINE/AXLE
A
SECTION
FRONT FINAL DRIVE
FFD B
C
FFD
E
CONTENTS
PRECAUTIONS ......................................................... 2
. FRONT FINAL DRIVE ASSEMBLY ......................... 12 . F
Service Notice or Precautions ................................. 2 . Removal and Installation ....................................... 12
.
PREPARATION .......................................................... 3
. COMPONENTS .................................................. 12
.
Special Service Tools .............................................. 3
. REMOVAL .......................................................... 12
. G
Commercial Service Tools ....................................... 5 . INSTALLATION .................................................. 12
.
NOISE, VIBRATION AND HARSHNESS (NVH) Disassembly and Assembly ................................... 14 .
TROUBLESHOOTING ............................................... 6 . COMPONENTS .................................................. 14
.
H
NVH Troubleshooting Chart .................................... 6 . ASSEMBLY INSPECTION AND ADJUSTMENT 16 ...
DESCRIPTION ........................................................... 7
. DISASSEMBLY .................................................. 20
.
Cross-Sectional View .............................................. 7
. INSPECTION AFTER DISASSEMBLY ............... 24 .
DIFFERENTIAL GEAR OIL ....................................... 8 . ADJUSTMENT AND SELECTION OF ADJUST- I
Changing Differential Gear Oil ................................ 8 . ING WASHERS (SHIMS) ................................... 25 .
DRAINING ............................................................ 8
. ASSEMBLY ........................................................ 28
.
FILLING ................................................................ 8
. SERVICE DATA AND SPECIFICATIONS (SDS) ..... 35 . J
Checking Differential Gear Oil ................................. 8 . General Specifications ........................................... 35
.
OIL LEAKAGE AND OIL LEVEL .......................... 8 . Inspection and Adjustment .................................... 35.
FRONT OIL SEAL ..................................................... 9. DRIVE GEAR RUNOUT ..................................... 35 .
K
Removal and Installation ......................................... 9. DIFFERENTIAL SIDE GEAR CLEARANCE ...... 35 .
REMOVAL ............................................................ 9
. PRELOAD TORQUE .......................................... 35 .
INSTALLATION .................................................. 10 . BACKLASH ........................................................ 35
.
SIDE OIL SEAL ........................................................11
. COMPANION FLANGE RUNOUT ...................... 35 . L
Removal and Installation ........................................11 . SELECTIVE PARTS ........................................... 35 .
REMOVAL ...........................................................11
.
INSTALLATION ...................................................11 . M
Edition; 2004 September FFD-1 2005 G35 Sedan
PRECAUTIONS
PRECAUTIONS PFP:00001
Service Notice or Precautions ADS001C7
q Check for the correct installation status prior to removal or disassembly. If matching marks are required,
be certain they do not interfere with the function of the parts when applied.
q Overhaul should be done in a clean work area, it is preferable to work in dustproof area.
q Before disassembly, using steam or white gasoline, completely remove sand and mud from the exterior of
the unit, preventing them from entering into the unit during disassembly or assembly.
q Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new ones if necessary.
q Gaskets, seals and O-rings should be replaced any time when the unit is disassembled.
q In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, observe it.
q Clean and flush the parts sufficiently and blow-dry them.
q Be careful not to damage sliding surfaces and mating surfaces.
q When applying sealant, remove the old sealant from the mounting surface; then remove any moisture, oil,
and foreign materials from the application and mounting surfaces.
q Always use shop paper for cleaning the inside of components.
q Avoid using cotton gloves or shop rags to prevent entering of lint.
q During assembly, observe the specified tightening torque, and apply new gear oil, petroleum jelly, or multi-
purpose grease as specified for each vehicle, if necessary.
Edition; 2004 September FFD-2 2005 G35 Sedan
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools ADS001C8
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number B
(Kent-Moore No.) Description
Tool name
KV381054S0 q Removing front oil seal
C
(J-34286) q Removing side bearing outer race
Puller
q Removing side oil seal
FFD
ZZA0601D
ST33400001 q Installing front oil seal
E
(J-26082) q Installing side oil seal (right side)
Drift
a: 60 mm (2.36 in) dia.
F
b: 47 mm (1.85 in) dia.
ZZA0702D
G
KV38102510 Installing front oil seal
( -- )
Drift
H
a: 71 mm (2.80 in) dia.
b: 65 mm (2.56 in) dia.
I
ZZA0838D
KV38102100 Installing side oil seal (left side)
(J-25803-01)
Drift J
a: 44 mm (1.73 in) dia.
b: 36 mm (1.42 in) dia.
c: 24.5 mm (0.965 in) dia.
K
ZZA1046D
KV38100200 Installing side shaft oil seal
( -- ) L
Drift
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.
M
ZZA1143D
ST30032000 q Installing drive pinion rear bearing inner
(J-26010-01) race
Drift q Installing side shaft
a: 80 mm (3.15 in) dia.
b: 38 mm (1.50 in) dia.
c: 31 mm (1.22 in) dia.
S-NT107
Edition; 2004 September FFD-3 2005 G35 Sedan
PREPARATION
Tool number
(Kent-Moore No.) Description
Tool name
ST3127S000 Measuring pinion bearing preload and total
(J-25765-A) preload
Preload gauge
1: GG91030000
(J-25765)
Torque wrench
2: HT62940000
( -- )
Socket adapter (1/2)
3: HT62900000 NT124
( -- )
Socket adapter (3/8)
KV10111100 Removing carrier cover
(J-37228)
Seal cutter
S-NT046
ST3306S001 Removing and installing side bearing inner
(J-22888-D) race
Differential side bearing puller set
1: ST33051001
(J-22888-20)
Puller
2: ST33061000
(J-8107-2)
Base
NT072
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia.
ST30031000 Removing pinion rear bearing inner race
(J-22912-01)
Replacer
ZZA0700D
KV31103000 Installing side bearing outer race
(J-38982)
Drift
a: 49 mm (1.93 in) dia.
b: 70 mm (2.76 in) dia.
ZZA1113D
ST30611000 Installing side bearing outer race (Use with
(J-25742-1) KV31103000)
Drift bar
S-NT090
Edition; 2004 September FFD-4 2005 G35 Sedan
PREPARATION
Tool number
(Kent-Moore No.) Description A
Tool name
ST37820000 Installing drive pinion front and rear bearing
( -- ) outer race B
Drift
a: 39 mm (1.54 in) dia.
b: 72 mm (2.83 in) dia.
C
ZZA0836D
ST33230000 Installing side bearing inner race FFD
(J-25805-01)
Drift
a: 51 mm (2.01 in) dia.
b: 41 mm (1.61 in) dia. E
c: 28.5 mm (1.122 in) dia.
ZZA1046D
F
(J-8129) Measuring turning torque
Spring gauge
G
NT127
H
Commercial Service Tools ADS001C9
Tool name Description I
Flange wrench Removing and installing drive pinion lock nut
J
K
NT771
Spacer Installing pinion front bearing inner race
a: 60 mm (2.36 in) dia. L
b: 36 mm (1.42 in) dia.
c: 30 mm (1.18 in)
M
ZZA1133D
Power tool Loosening bolts and nuts
PBIC0190E
Edition; 2004 September FFD-5 2005 G35 Sedan
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