Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2003-2005 Coupe Sedan Approved Infiniti G35 Sedan 2005 rfd

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rfd


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REAR FINAL DRIVE


D DRIVELINE/AXLE

                                                                                                                                                          A




                                                                                 SECTION                  RFD
                                                                                              REAR FINAL DRIVE
                                                                                                                                                          B



                                                                                                                                                          C


                                                                                                                                                          RFD


                                                                                                                                                          E
                                                               CONTENTS
PRECAUTIONS ......................................................... 2
                                                                      .           REMOVAL .......................................................... 15
                                                                                                                                                 .        F
  Service Notice or Precautions ................................. 2   .           INSTALLATION .................................................. 16
                                                                                                                                                 .
PREPARATION .......................................................... 3
                                                                      .         Disassembly and Assembly (R200 2-pinion) ......... 17            .
  Special Service Tools .............................................. 3
                                                                      .           COMPONENTS .................................................. 17
                                                                                                                                                 .        G
  Commercial Service Tools ....................................... 6  .           ASSEMBLY INSPECTION AND ADJUSTMENT 18                          ...
NOISE, VIBRATION AND HARSHNESS (NVH)                                              DISASSEMBLY .................................................. 22
                                                                                                                                                 .
TROUBLESHOOTING ............................................... 7     .           INSPECTION AFTER DISASSEMBLY ............... 26                .
                                                                                                                                                          H
  NVH Troubleshooting Chart .................................... 7    .           ADJUSTMENT AND SELECTION OF ADJUST-
DESCRIPTION ........................................................... 8
                                                                      .           ING WASHERS .................................................. 26
                                                                                                                                                 .
  Cross-Sectional View .............................................. 8
                                                                      .           ASSEMBLY ........................................................ 31
                                                                                                                                                 .
   2WD MODEL ....................................................... 8.         Disassembly and Assembly (R200V LSD) ............ 37             .         I
   AWD MODEL ....................................................... 9.           COMPONENTS .................................................. 37
                                                                                                                                                 .
DIFFERENTIAL GEAR OIL ..................................... 10        .           ASSEMBLY INSPECTION AND ADJUSTMENT 38                          ...
  Changing Differential Gear Oil .............................. 10    .           DISASSEMBLY .................................................. 42
                                                                                                                                                 .        J
   DRAINING .......................................................... 10
                                                                      .           INSPECTION AFTER DISASSEMBLY ............... 46                .
   FILLING .............................................................. 10
                                                                      .           ADJUSTMENT AND SELECTION OF ADJUST-
  Checking Differential Gear Oil ............................... 10   .           ING WASHERS .................................................. 46
                                                                                                                                                 .
                                                                                                                                                          K
   OIL LEAKAGE AND OIL LEVEL ........................ 10              .           ASSEMBLY ........................................................ 51
                                                                                                                                                 .
FRONT OIL SEAL ....................................................11 .        SERVICE DATA AND SPECIFICATIONS (SDS) ..... 57                    .
  Removal and Installation ........................................11 .         General Specifications ........................................... 57
                                                                                                                                                 .
   REMOVAL ...........................................................11
                                                                      .           2WD MODEL ...................................................... 57
                                                                                                                                                 .        L
   INSTALLATION .................................................. 12 .           AWD MODEL ..................................................... 57
                                                                                                                                                 .
SIDE OIL SEAL ....................................................... 13
                                                                      .         Inspection and Adjustment .................................... 57.
  Removal and Installation ....................................... 13 .           DRIVE GEAR RUNOUT ..................................... 57     .        M
   REMOVAL .......................................................... 13
                                                                      .           DIFFERENTIAL SIDE GEAR CLEARANCE ...... 57                     .
   INSTALLATION .................................................. 13 .           PRELOAD TORQUE .......................................... 57   .
REAR FINAL DRIVE ASSEMBLY ........................... 15              .           BACKLASH ........................................................ 57
                                                                                                                                                 .
  Removal and Installation ....................................... 15 .           COMPANION FLANGE RUNOUT ...................... 58              .
   COMPONENTS ................................................. 15    .           SELECTIVE PARTS ........................................... 58 .




Edition; 2004 September                                                 RFD-1                                                    2005 G35 Sedan
                                            PRECAUTIONS

PRECAUTIONS                                                                                            PFP:00001

Service Notice or Precautions                                                                             ADS001BV


q   Check for the correct installation status prior to removal or disassembly. If matching marks are required,
    be certain they do not interfere with the function of the parts when applied.
q   Overhaul should be done in a clean work area, it is preferable to work in dustproof area.
q   Before disassembly, using steam or white gasoline, completely remove sand and mud from the exterior of
    the unit, preventing them from entering into the unit during disassembly or assembly.
q   Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
    with a new ones if necessary.
q   Gaskets, seals and O-rings should be replaced any time when the unit is disassembled.
q   In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
    tightening sequence is specified, observe it.
q   Clean and flush the parts sufficiently and blow-dry them.
q   Be careful not to damage sliding surfaces and mating surfaces.
q   When applying sealant, remove the old sealant from the mounting surface; then remove any moisture, oil,
    and foreign materials from the application and mounting surfaces.
q   Always use shop paper for cleaning the inside of components.
q   Avoid using cotton gloves or shop rags to prevent entering of lint.
q   During assembly, observe the specified tightening torque, and apply new gear oil, petroleum jelly, or multi-
    purpose grease as specified for each vehicle, if necessary.




Edition; 2004 September                            RFD-2                                       2005 G35 Sedan
                                                       PREPARATION

PREPARATION                                                                                                                      PFP:00002
                                                                                                                                                A
Special Service Tools                                                                                                                ADS001BW

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number                                                                                                                                   B
  (Kent-Moore No.)                                                                       Description
  Tool name

  KV40104000                                                                             Removing and installing drive pinion lock nut
                                                                                                                                                C
  (    --    )
  Flange wrench
  a: 85 mm (3.35 in) dia.
  b: 65 mm (2.56 in) dia.                                                                                                                       RFD

                                                                        NT659


  KV381054S0                                                                             Removing front oil seal
                                                                                                                                                E
  (J-34286)
  Puller
                                                                                                                                                F


                                                                        ZZA0601D
                                                                                                                                                G
  ST30720000                                                                             q   Installing front oil seal
  (J-25405)                                                                              q   Installing pinion rear bearing outer race
  Drift
                                                                                                                                                H
  a: 77 mm (3.03 in) dia.
  b: 55.5 mm (2.185 in) dia.

                                                                                                                                                 I
                                                                        ZZA0811D


  KV40104100                                                                             Removing side flange
  (    --    )
  Attachment                                                                                                                                    J



                                                                                                                                                K
                                                                        ZZA0804D


  ST36230000                                                                             Removing side flange
  (J-25840-A)                                                                                                                                   L
  Sliding hammer


                                                                                                                                                M

                                                                        ZZA0803D


  KV38100200                                                                             Installing side oil seal
  (J-26233)
  Drift
  a: 65 mm (2.56 in) dia.
  b: 49 mm (1.93 in) dia.


                                                                        ZZA1143D


  KV38107900                                                                             Installing side flange
  (J-39352)
  Protector




                                                                        S-NT129




Edition; 2004 September                                        RFD-3                                                     2005 G35 Sedan
                                         PREPARATION

  Tool number
  (Kent-Moore No.)                                          Description
  Tool name

  KV38100800                                                Fixing unit assembly
  (J-25604-01)
  Attachment
  a: 541 mm (21.30 in)
  b: 200 mm (7.87 in)


                                                SDIA0267E


  ST3127S000                                                Measuring pinion bearing preload and total
  (J-25765-A)                                               preload
  Preload gauge
  1: GG91030000
     (J-25765)
     Torque wrench
  2: HT62940000
     (    --    )
     Socket adapter (1/2)
  3: HT62900000                                 NT124

     (    --    )
     Socket adapter (3/8)
  KV10111100                                                Removing rear cover
  (J-37228)
  Seal cutter




                                                S-NT046


  ST3306S001                                                Removing and installing side bearing inner
  (J-22888-D)                                               race
  Differential side bearing puller set
  1: ST33051001
     (J-22888-20)
     Puller
  2: ST33061000
     (J-8107-2)
     Base
                                                NT072
     a: 28.5 mm (1.122 in) dia.
     b: 38 mm (1.50 in) dia.
  ST30031000                                                Removing pinion rear bearing inner race
  (J-22912-01)
  Replacer




                                                ZZA0700D


  KV40105230                                                Installing pinion rear bearing outer race
  (     --   )
  Drift
  a: 92 mm (3.62 in) dia.
  b: 86 mm (3.39 in) dia.
  c: 45 mm (1.77 in) dia.

                                                PDIA0591E




Edition; 2004 September                     RFD-4                                       2005 G35 Sedan
                                    PREPARATION

  Tool number
  (Kent-Moore No.)                                    Description                                       A
  Tool name

  ST30613000                                          Installing pinion front bearing outer race
  (J-25742-3)                                                                                           B
  Drift
  a: 72 mm (2.83 in) dia.
  b: 48 mm (1.89 in) dia.
                                                                                                        C

                                           ZZA1000D


  ST30611000                                          Installing pinion front bearing outer race (Use   RFD
  (J-25742-1)                                         with ST30613000)
  Drift bar

                                                                                                        E


                                           S-NT090
                                                                                                        F
  ST30901000                                          Installing pinion rear bearing inner race
  (J-26010-01)
  Drift
  a: 79 mm (3.11 in) dia.                                                                               G
  b: 45 mm (1.77 in) dia.
  c: 35.2 mm (1.386 in) dia.

                                           ZZA0978D
                                                                                                        H
  KV38100300                                          Installing side bearing inner race
  (J-25523)
  Drift                                                                                                  I
  a: 54 mm (2.13 in) dia.
  b: 46 mm (1.81 in) dia.
  c: 32 mm (1.26 in) dia.
                                                                                                        J
                                           ZZA1046D


  (J-8129)                                            Measuring turning torque
  Spring gauge                                                                                          K


                                                                                                        L

                                           NT127


  (J-34309)                                           Adjusting bearing preload and pinion gear         M
  Differential shim selector tool                     height




                                           NT134


  (J-25269-4)                                         Selecting pinion height adjusting washer
  Side bearing disc (2 Req'd)




                                           NT136




Edition; 2004 September                RFD-5                                      2005 G35 Sedan
                            PREPARATION

Commercial Service Tools                                                                    ADS001BX



  Tool name                                    Description

  Spacer                                       Installing pinion front bearing inner race
  a: 60 mm (2.36 in) dia.
  b: 36 mm (1.42 in) dia.
  c: 30 mm (1.18 in)



                                   ZZA1133D


  Power tool                                   Loosening nuts and bolts




                                   PBIC0190E




Edition; 2004 September        RFD-6                                       2005 G35 Sedan
                                              Symptom
                              



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