Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2003-2005 Coupe Sedan Approved Infiniti G35 Sedan 2005 rfd
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REAR FINAL DRIVE
D DRIVELINE/AXLE
A
SECTION RFD
REAR FINAL DRIVE
B
C
RFD
E
CONTENTS
PRECAUTIONS ......................................................... 2
. REMOVAL .......................................................... 15
. F
Service Notice or Precautions ................................. 2 . INSTALLATION .................................................. 16
.
PREPARATION .......................................................... 3
. Disassembly and Assembly (R200 2-pinion) ......... 17 .
Special Service Tools .............................................. 3
. COMPONENTS .................................................. 17
. G
Commercial Service Tools ....................................... 6 . ASSEMBLY INSPECTION AND ADJUSTMENT 18 ...
NOISE, VIBRATION AND HARSHNESS (NVH) DISASSEMBLY .................................................. 22
.
TROUBLESHOOTING ............................................... 7 . INSPECTION AFTER DISASSEMBLY ............... 26 .
H
NVH Troubleshooting Chart .................................... 7 . ADJUSTMENT AND SELECTION OF ADJUST-
DESCRIPTION ........................................................... 8
. ING WASHERS .................................................. 26
.
Cross-Sectional View .............................................. 8
. ASSEMBLY ........................................................ 31
.
2WD MODEL ....................................................... 8. Disassembly and Assembly (R200V LSD) ............ 37 . I
AWD MODEL ....................................................... 9. COMPONENTS .................................................. 37
.
DIFFERENTIAL GEAR OIL ..................................... 10 . ASSEMBLY INSPECTION AND ADJUSTMENT 38 ...
Changing Differential Gear Oil .............................. 10 . DISASSEMBLY .................................................. 42
. J
DRAINING .......................................................... 10
. INSPECTION AFTER DISASSEMBLY ............... 46 .
FILLING .............................................................. 10
. ADJUSTMENT AND SELECTION OF ADJUST-
Checking Differential Gear Oil ............................... 10 . ING WASHERS .................................................. 46
.
K
OIL LEAKAGE AND OIL LEVEL ........................ 10 . ASSEMBLY ........................................................ 51
.
FRONT OIL SEAL ....................................................11 . SERVICE DATA AND SPECIFICATIONS (SDS) ..... 57 .
Removal and Installation ........................................11 . General Specifications ........................................... 57
.
REMOVAL ...........................................................11
. 2WD MODEL ...................................................... 57
. L
INSTALLATION .................................................. 12 . AWD MODEL ..................................................... 57
.
SIDE OIL SEAL ....................................................... 13
. Inspection and Adjustment .................................... 57.
Removal and Installation ....................................... 13 . DRIVE GEAR RUNOUT ..................................... 57 . M
REMOVAL .......................................................... 13
. DIFFERENTIAL SIDE GEAR CLEARANCE ...... 57 .
INSTALLATION .................................................. 13 . PRELOAD TORQUE .......................................... 57 .
REAR FINAL DRIVE ASSEMBLY ........................... 15 . BACKLASH ........................................................ 57
.
Removal and Installation ....................................... 15 . COMPANION FLANGE RUNOUT ...................... 58 .
COMPONENTS ................................................. 15 . SELECTIVE PARTS ........................................... 58 .
Edition; 2004 September RFD-1 2005 G35 Sedan
PRECAUTIONS
PRECAUTIONS PFP:00001
Service Notice or Precautions ADS001BV
q Check for the correct installation status prior to removal or disassembly. If matching marks are required,
be certain they do not interfere with the function of the parts when applied.
q Overhaul should be done in a clean work area, it is preferable to work in dustproof area.
q Before disassembly, using steam or white gasoline, completely remove sand and mud from the exterior of
the unit, preventing them from entering into the unit during disassembly or assembly.
q Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new ones if necessary.
q Gaskets, seals and O-rings should be replaced any time when the unit is disassembled.
q In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, observe it.
q Clean and flush the parts sufficiently and blow-dry them.
q Be careful not to damage sliding surfaces and mating surfaces.
q When applying sealant, remove the old sealant from the mounting surface; then remove any moisture, oil,
and foreign materials from the application and mounting surfaces.
q Always use shop paper for cleaning the inside of components.
q Avoid using cotton gloves or shop rags to prevent entering of lint.
q During assembly, observe the specified tightening torque, and apply new gear oil, petroleum jelly, or multi-
purpose grease as specified for each vehicle, if necessary.
Edition; 2004 September RFD-2 2005 G35 Sedan
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools ADS001BW
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number B
(Kent-Moore No.) Description
Tool name
KV40104000 Removing and installing drive pinion lock nut
C
( -- )
Flange wrench
a: 85 mm (3.35 in) dia.
b: 65 mm (2.56 in) dia. RFD
NT659
KV381054S0 Removing front oil seal
E
(J-34286)
Puller
F
ZZA0601D
G
ST30720000 q Installing front oil seal
(J-25405) q Installing pinion rear bearing outer race
Drift
H
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
I
ZZA0811D
KV40104100 Removing side flange
( -- )
Attachment J
K
ZZA0804D
ST36230000 Removing side flange
(J-25840-A) L
Sliding hammer
M
ZZA0803D
KV38100200 Installing side oil seal
(J-26233)
Drift
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.
ZZA1143D
KV38107900 Installing side flange
(J-39352)
Protector
S-NT129
Edition; 2004 September RFD-3 2005 G35 Sedan
PREPARATION
Tool number
(Kent-Moore No.) Description
Tool name
KV38100800 Fixing unit assembly
(J-25604-01)
Attachment
a: 541 mm (21.30 in)
b: 200 mm (7.87 in)
SDIA0267E
ST3127S000 Measuring pinion bearing preload and total
(J-25765-A) preload
Preload gauge
1: GG91030000
(J-25765)
Torque wrench
2: HT62940000
( -- )
Socket adapter (1/2)
3: HT62900000 NT124
( -- )
Socket adapter (3/8)
KV10111100 Removing rear cover
(J-37228)
Seal cutter
S-NT046
ST3306S001 Removing and installing side bearing inner
(J-22888-D) race
Differential side bearing puller set
1: ST33051001
(J-22888-20)
Puller
2: ST33061000
(J-8107-2)
Base
NT072
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia.
ST30031000 Removing pinion rear bearing inner race
(J-22912-01)
Replacer
ZZA0700D
KV40105230 Installing pinion rear bearing outer race
( -- )
Drift
a: 92 mm (3.62 in) dia.
b: 86 mm (3.39 in) dia.
c: 45 mm (1.77 in) dia.
PDIA0591E
Edition; 2004 September RFD-4 2005 G35 Sedan
PREPARATION
Tool number
(Kent-Moore No.) Description A
Tool name
ST30613000 Installing pinion front bearing outer race
(J-25742-3) B
Drift
a: 72 mm (2.83 in) dia.
b: 48 mm (1.89 in) dia.
C
ZZA1000D
ST30611000 Installing pinion front bearing outer race (Use RFD
(J-25742-1) with ST30613000)
Drift bar
E
S-NT090
F
ST30901000 Installing pinion rear bearing inner race
(J-26010-01)
Drift
a: 79 mm (3.11 in) dia. G
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.
ZZA0978D
H
KV38100300 Installing side bearing inner race
(J-25523)
Drift I
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.
J
ZZA1046D
(J-8129) Measuring turning torque
Spring gauge K
L
NT127
(J-34309) Adjusting bearing preload and pinion gear M
Differential shim selector tool height
NT134
(J-25269-4) Selecting pinion height adjusting washer
Side bearing disc (2 Req'd)
NT136
Edition; 2004 September RFD-5 2005 G35 Sedan
PREPARATION
Commercial Service Tools ADS001BX
Tool name Description
Spacer Installing pinion front bearing inner race
a: 60 mm (2.36 in) dia.
b: 36 mm (1.42 in) dia.
c: 30 mm (1.18 in)
ZZA1133D
Power tool Loosening nuts and bolts
PBIC0190E
Edition; 2004 September RFD-6 2005 G35 Sedan
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