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BRAKE SYSTEM


F BRAKES

                                                                                                                                                                  A


                                                                                                                                                                  B
                                                                                                  SECTION
                                                                                                            BRAKE SYSTEM                                          C


                                                                                                                                                                  D


                                                                                                                                                                  E
                                                                  CONTENTS
PRECAUTIONS ......................................................... 3  .         Removal and Installation ....................................... 14   .        BR
 Precautions for Supplemental Restraint System                                       REMOVAL .......................................................... 14
                                                                                                                                                         .
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                             INSTALLATION .................................................. 14  .
 SIONER" ................................................................. 3
                                                                         .         Components .......................................................... 15
                                                                                                                                                         .        G
 Precautions for Battery Service ............................... 3       .         Disassembly and Assembly ................................... 15       .
 Precautions for Brake System ................................. 3        .           DISASSEMBLY .................................................. 15   .
PREPARATION .......................................................... 4 .           ASSEMBLY ........................................................ 16.
                                                                                                                                                                  H
 Commercial Service Tools ....................................... 4      .        BRAKE BOOSTER .................................................. 17    .
NOISE, VIBRATION AND HARSHNESS (NVH)                                               On-Vehicle Inspection ............................................ 17 .
TROUBLESHOOTING ............................................... 5        .           OPERATING CHECK ......................................... 17        .
 NVH Troubleshooting Chart .................................... 5        .           AIRTIGHT CHECK ............................................. 17     .         I
BRAKE PEDAL ......................................................... 6  .         Components .......................................................... 17
                                                                                                                                                         .
 Inspection and Adjustment ...................................... 6      .         Removal and Installation ....................................... 18   .
   PLAY AND CLEARANCE BETWEEN BRAKE                                                  REMOVAL .......................................................... 18
                                                                                                                                                         .        J
   PEDAL AND FLOOR PANEL WITH PEDAL                                                  INSPECTION AFTER REMOVAL ...................... 18                  .
   DEPRESSED ....................................................... 6   .           INSTALLATION .................................................. 18  .
   ADJUSTMENT ..................................................... 6    .        VACUUM LINES ...................................................... 19 .
                                                                                                                                                                  K
 Components ............................................................ 7
                                                                         .         Components .......................................................... 19
                                                                                                                                                         .
 Removal and Installation ......................................... 7    .         Removal and Installation ....................................... 19   .
   REMOVAL ............................................................ 7.         Inspection .............................................................. 20
                                                                                                                                                         .
   INSPECTION AFTER REMOVAL ........................ 7                   .           VISUAL INSPECTION ........................................ 20       .        L
   INSTALLATION .................................................... 8   .           CHECK VALVE INSPECTION ............................ 20              .
BRAKE FLUID ........................................................... 9.        FRONT DISC BRAKE .............................................. 21     .
 Checking Brake Fluid Level .................................... 9       .         On-Vehicle Inspection ............................................ 21 .        M
 Drain and Refill ........................................................ 9
                                                                         .           PAD WEAR INSPECTION .................................. 21           .
 Bleeding Brake System ......................................... 10      .         Components .......................................................... 21
                                                                                                                                                         .
BRAKE PIPING AND HOSE ....................................11             .         Removal and Installation of Brake Pad ................. 22            .
 Hydraulic Circuit .....................................................11
                                                                         .           REMOVAL .......................................................... 22
                                                                                                                                                         .
 Removal and Installation of Front Brake Piping and                                  INSTALLATION .................................................. 22  .
 Hose .......................................................................11
                                                                         .         Removal and Installation of Brake Caliper Assembly
   REMOVAL ...........................................................11 .                                                                               ... 23
   INSTALLATION .................................................. 12    .           REMOVAL .......................................................... 23
                                                                                                                                                         .
 Removal and Installation of Rear Brake Piping and                                   INSTALLATION .................................................. 23  .
 Hose ...................................................................... 12
                                                                         .         Disassembly and Assembly of Brake Caliper
   REMOVAL .......................................................... 12 .         Assembly ............................................................... 23
                                                                                                                                                         .
   INSTALLATION .................................................. 12    .           DISASSEMBLY .................................................. 23   .
 Inspection after Installation ................................... 13    .           INSPECTION AFTER DISASSEMBLY ............... 24                     .
BRAKE MASTER CYLINDER ................................. 14               .           ASSEMBLY ........................................................ 24.
 On-Vehicle Inspection ........................................... 14    .           DISC ROTOR INSPECTION .............................. 25             .
   LEAK INSPECTION ........................................... 14        .         Brake Burnishing Procedure .................................. 26      .


Revision: 2006 August                                                       BR-1                                                       2006 G35 Coupe
REAR DISC BRAKE ................................................ 27.           INSTALLATION ...................................................28.
 On-Vehicle Inspection ............................................ 27
                                                                   .         Disassembly and Assembly of Caliper Assembly ...29
  PAD WEAR INSPECTION .................................. 27        .           DISASSEMBLY ...................................................29 .
 Components .......................................................... 27
                                                                   .           CALIPER INSPECTION ......................................30       .
 Removal and Installation of Brake Pad .................. 28       .           ASSEMBLY .........................................................30
                                                                                                                                                 .
  REMOVAL .......................................................... 28
                                                                   .           DISC ROTOR INSPECTION ..............................32            .
  INSTALLATION ................................................... 28
                                                                   .        SERVICE DATA AND SPECIFICATIONS (SDS) .....33                        .
 Removal and Installation of Caliper Assembly ...... 28            .         General Specifications ...........................................33.
  REMOVAL .......................................................... 28
                                                                   .         Brake Pedal ...........................................................33
                                                                                                                                                 .
                                                                             Check Valve ...........................................................33
                                                                                                                                                 .
                                                                             Brake Booster ........................................................33
                                                                                                                                                 .
                                                                             Front Disc Brake ....................................................33
                                                                                                                                                 .
                                                                             Rear Disc Brake .....................................................33
                                                                                                                                                 .




Revision: 2006 August                                                  BR-2                                                    2006 G35 Coupe
                                             PRECAUTIONS

PRECAUTIONS                                                         PFP:00001
                                                                                                                       A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"                                                                                         NFS00054


The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:                                                                                                              D
q    To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
     in the event of a collision which would result in air bag inflation, all maintenance must be per-
     formed by an authorized NISSAN/INFINITI dealer.                                                                  E
q    Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
     sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
     Bag Module, see the SRS section.                                                                                BR
q    Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
     Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
     harness connectors.
                                                                                                                      G
Precautions for Battery Service                                                                             NFS000HS


Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the              H
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
                                                                                                                       I
Precautions for Brake System                                                                                NFS00055


q   Recommended fluid is brake fluid "DOT 3". Refer to MA-10, "Fluids and Lubricants" .
q   Never reuse drained brake fluid.                                                                                   J
q   Be careful not to splash brake fluid on painted areas.
q   To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid.
q   Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.          K
q   Use a flare nut wrench when removing a brake tube and use a
    flare nut torque wrench when installing a brake tube.
q   When installing brake piping, be sure to check torque.                                                             L
q   Before working, turn ignition switch OFF and disconnect con-
    nectors of VDC/TCS/ABS control unit or the battery negative ter-
    minal.                                                                                                             M
q   Burnish the brake contact surfaces after refinishing or replacing
    drums or rotors, after replacing pads or linings, or if a soft pedal
    occurs at very low mileage.
    Refer to BR-26, "Brake Burnishing Procedure" (Front) and/or
    BR-26, "Brake Burnishing Procedure" (Rear).                                                         SBR686C


WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.




Revision: 2006 August                                BR-3                                       2006 G35 Coupe
                                     PREPARATION

PREPARATION                                                                                PFP:00002

Commercial Service Tools                                                                       NFS00056



 Tool name                                                 Description


 1. Flare nut crowfoot
  a:10 mm (0.39 in) (Other)
                                                           Installing brake piping
  a:12 mm (0.47 in) (Between VDC
     actuator and master cylinder)
 2. Torque wrench
                                               S-NT360




 Power tool                                                Loosening bolts and nuts



                                               PBIC0190E




 Pin punch                                                 Removing and installing reservoir tank
 Tip diameter: 4 mm (0.16 in) dia                          pin


                                               ZZA0515D




Revision: 2006 August                   BR-4                                         2006 G35 Coupe
                                                                     Symptom


                                    



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