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BRAKE SYSTEM

F BRAKES

B
SECTION
BRAKE SYSTEM C

E
CONTENTS
PRECAUTIONS ......................................................... 3 . Components .......................................................... 15
. BR
Precautions for Supplemental Restraint System Disassembly and Assembly ................................... 15 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- DISASSEMBLY .................................................. 15 .
SIONER" ................................................................. 3
. ASSEMBLY ........................................................ 16. G
Precautions for Battery Service ............................... 3 . BRAKE BOOSTER .................................................. 17 .
Precautions for Brake System ................................. 3 . On-Vehicle Inspection ............................................ 17 .
PREPARATION .......................................................... 4 . OPERATING CHECK ......................................... 17 .
H
Commercial Service Tools ....................................... 4 . AIRTIGHT CHECK ............................................. 17 .
NOISE, VIBRATION AND HARSHNESS (NVH) Components .......................................................... 17
.
TROUBLESHOOTING ............................................... 5 . Removal and Installation ....................................... 18 .
NVH Troubleshooting Chart .................................... 5 . REMOVAL .......................................................... 18
. I
BRAKE PEDAL ......................................................... 6 . INSPECTION AFTER REMOVAL ...................... 18 .
Inspection and Adjustment ...................................... 6 . INSTALLATION .................................................. 18 .
ADJUSTMENT ..................................................... 6 . VACUUM LINES ...................................................... 19 . J
Components ............................................................ 7
. Components .......................................................... 19
.
Removal and Installation ......................................... 7 . Removal and Installation ....................................... 19 .
REMOVAL ............................................................ 7. Inspection .............................................................. 20
.
K
INSPECTION AFTER REMOVAL ........................ 7 . VISUAL INSPECTION ........................................ 20 .
INSTALLATION .................................................... 8 . CHECK VALVE INSPECTION ............................ 20 .
BRAKE FLUID ........................................................... 9. FRONT DISC BRAKE .............................................. 21 .
Checking Brake Fluid Level .................................... 9 . On-Vehicle Inspection ............................................ 21 . L
Drain and Refill ........................................................ 9
. PAD WEAR INSPECTION .................................. 21 .
Bleeding Brake System ......................................... 10 . Components .......................................................... 21
.
BRAKE PIPING AND HOSE ....................................11 . Removal and Installation of Brake Pad ................. 22 . M
Hydraulic Circuit .....................................................11
. REMOVAL .......................................................... 22
.
Removal and Installation of Front Brake Piping and INSTALLATION .................................................. 22 .
Hose .......................................................................11
. Removal and Installation of Brake Caliper Assembly
REMOVAL ...........................................................11 . ... 23
INSTALLATION .................................................. 12 . REMOVAL .......................................................... 23
.
Removal and Installation of Rear Brake Piping and INSTALLATION .................................................. 23 .
Hose ...................................................................... 12
. Disassembly and Assembly of Brake Caliper
REMOVAL .......................................................... 12 . Assembly ............................................................... 23
.
INSTALLATION .................................................. 12 . DISASSEMBLY .................................................. 24 .
Inspection after Installation ................................... 13 . INSPECTION AFTER DISASSEMBLY ............... 24 .
BRAKE MASTER CYLINDER ................................. 14 . ASSEMBLY ........................................................ 25.
On-Vehicle Inspection ........................................... 14 . DISC ROTOR INSPECTION .............................. 26 .
LEAK INSPECTION ........................................... 14 . Brake Burnishing Procedure .................................. 26 .
Removal and Installation ....................................... 14 . REAR DISC BRAKE ................................................ 27 .
REMOVAL .......................................................... 14 . On-Vehicle Inspection ............................................ 27 .
INSTALLATION .................................................. 14 . PAD WEAR INSPECTION .................................. 27 .

Revision: 2006 August BR-1 2007 G35 Coupe
Components .......................................................... 27
. ASSEMBLY .........................................................30
.
Removal and Installation of Brake Pad .................. 28 . DISC ROTOR INSPECTION ..............................32 .
REMOVAL .......................................................... 28
. Brake Burnishing Procedure ..................................32 .
INSTALLATION ................................................... 28
. SERVICE DATA AND SPECIFICATIONS (SDS) .....33 .
Removal and Installation of Caliper Assembly ...... 28 . General Specifications ...........................................33.
REMOVAL .......................................................... 28
. Brake Pedal ...........................................................33
.
INSTALLATION ................................................... 29
. Check Valve ...........................................................33
.
Disassembly and Assembly of Caliper Assembly ... 29 Brake Booster ........................................................33
.
DISASSEMBLY .................................................. 29
. Front Disc Brake ....................................................33
.
INSPECTION AFTER DISASSEMBLY ............... 30 . Rear Disc Brake .....................................................33
.

Revision: 2006 August BR-2 2007 G35 Coupe
PRECAUTIONS

PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" NFS00054

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. BR
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Precautions for Battery Service NFS000HS

Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the H
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
I
Precautions for Brake System NFS00055

q Recommended fluid is brake fluid "DOT 3". Refer to MA-10, "Fluids and Lubricants" .
q Never reuse drained brake fluid. J
q Be careful not to splash brake fluid on painted areas.
q To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid.
q Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system. K
q Use a flare nut wrench when removing a brake tube and use a
flare nut torque wrench when installing a brake tube.
q When installing brake piping, be sure to check torque. L
q Before working, turn ignition switch OFF and disconnect con-
nectors of VDC/TCS/ABS control unit or the battery negative ter-
minal. M
q Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage.
Refer to BR-26, "Brake Burnishing Procedure" (Front) and/or
BR-32, "Brake Burnishing Procedure" (Rear). SBR686C

WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.

Revision: 2006 August BR-3 2007 G35 Coupe
PREPARATION

PREPARATION PFP:00002

Commercial Service Tools NFS00056

Tool name Description

1. Flare nut crowfoot
a:10 mm (0.39 in) (Other)
Installing brake piping
a:12 mm (0.47 in) (Between VDC
actuator and master cylinder)
2. Torque wrench
S-NT360

Power tool Loosening bolts and nuts

PBIC0190E

Pin punch Removing and installing reservoir tank
Tip diameter: 4 mm (0.16 in) dia pin

ZZA0515D

Revision: 2006 August BR-4 2007 G35 Coupe
Symptom

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