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BRAKE SYSTEM

F BRAKES

SECTION
BRAKE SYSTEM
BR B

E
CONTENTS
PRECAUTIONS ......................................................... 3 . REMOVAL .......................................................... 14
. BR
Precautions for Supplemental Restraint System INSTALLATION .................................................. 14 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Components .......................................................... 15
.
SIONER" ................................................................. 3
. Disassembly and Assembly (for 2WD Models) ..... 16 . G
Precautions for Brake System ................................. 3 . DISASSEMBLY .................................................. 16 .
PREPARATION .......................................................... 4 . INSPECTION AFTER DISASSEMBLY ............... 16 .
Commercial Service Tools ....................................... 4 . ASSEMBLY ........................................................ 16.
H
NOISE, VIBRATION AND HARSHNESS (NVH) Disassembly and Assembly (for AWD Models) ..... 17 .
TROUBLESHOOTING ............................................... 5 . DISASSEMBLY .................................................. 17 .
NVH Troubleshooting Chart .................................... 5 . INSPECTION AFTER DISASSEMBLY ............... 18 .
BRAKE PEDAL ......................................................... 6 . ASSEMBLY ........................................................ 19. I
Inspection and Adjustment ...................................... 6 . BRAKE BOOSTER .................................................. 21 .
PLAY AND CLEARANCE BETWEEN BRAKE On-Vehicle Inspection ............................................ 21 .
PEDAL AND FLOOR PANEL WITH PEDAL OPERATING CHECK ......................................... 21 . J
DEPRESSED ....................................................... 6 . AIRTIGHT CHECK ............................................. 21 .
ADJUSTMENT ..................................................... 6 . Components .......................................................... 21
.
Components ............................................................ 7
. Removal and Installation ....................................... 22 .
K
Removal and Installation ......................................... 7 . REMOVAL .......................................................... 22
.
REMOVAL ............................................................ 7. INSPECTION AFTER REMOVAL ...................... 22 .
INSPECTION AFTER REMOVAL ........................ 7 . INSTALLATION .................................................. 22 .
INSTALLATION .................................................... 8 . VACUUM LINES ...................................................... 23 . L
BRAKE FLUID ........................................................... 9. Components .......................................................... 23
.
Checking Brake Fluid Level .................................... 9 . Removal and Installation ....................................... 23 .
Drain and Refill ........................................................ 9
. Inspection .............................................................. 24
. M
Bleeding Brake System ......................................... 10 . VISUAL INSPECTION ........................................ 24 .
BRAKE PIPING AND HOSE ....................................11 . CHECK VALVE INSPECTION ............................ 24 .
Hydraulic Circuit .....................................................11
. FRONT DISC BRAKE .............................................. 25 .
Removal and Installation of Front Brake Piping and On-Vehicle Inspection ............................................ 25 .
Hose .......................................................................11
. PAD WEAR INSPECTION .................................. 25 .
REMOVAL ...........................................................11 . Components .......................................................... 25
.
INSTALLATION .................................................. 12 . Removal and Installation of Brake Pad ................. 26 .
Removal and Installation of Rear Brake Piping and REMOVAL .......................................................... 26
.
Hose ...................................................................... 12
. INSTALLATION .................................................. 26 .
REMOVAL .......................................................... 12 . Removal and Installation of Brake Caliper Assembly
INSTALLATION .................................................. 12 . ... 27
Inspection after Installation ................................... 13 . REMOVAL .......................................................... 27
.
BRAKE MASTER CYLINDER ................................. 14 . INSTALLATION .................................................. 27 .
On-Vehicle Inspection ........................................... 14 . Disassembly and Assembly of Brake Caliper
LEAK INSPECTION ........................................... 14 . Assembly ............................................................... 27
.
Removal and Installation ....................................... 14 . DISASSEMBLY .................................................. 27 .

Revision: 2006 August BR-1 2006 G35 Sedan
INSPECTION AFTER DISASSEMBLY ............... 28 . INSTALLATION ...................................................32.
ASSEMBLY ........................................................ 28
. Disassembly and Assembly of Caliper Assembly ...33
DISC ROTOR INSPECTION .............................. 29 . DISASSEMBLY ...................................................33 .
Brake Burnishing Procedure .................................. 30 . CALIPER INSPECTION ......................................34 .
REAR DISC BRAKE ................................................ 31. ASSEMBLY .........................................................34
.
On-Vehicle Inspection ............................................ 31
. DISC ROTOR INSPECTION ..............................36 .
PAD WEAR INSPECTION .................................. 31 . SERVICE DATA AND SPECIFICATIONS (SDS) .....37 .
Components .......................................................... 31
. General Specifications ...........................................37.
Removal and Installation of Brake Pad .................. 32 . Brake Pedal ...........................................................37
.
REMOVAL .......................................................... 32
. Check Valve ...........................................................37
.
INSTALLATION ................................................... 32
. Brake Booster ........................................................37
.
Removal and Installation of Caliper Assembly ...... 32 . Front Disc Brake ....................................................37
.
REMOVAL .......................................................... 32
. Rear Disc Brake .....................................................38
.

Revision: 2006 August BR-2 2006 G35 Sedan
PRECAUTIONS

PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" NFS0007V

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. BR
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Precautions for Brake System NFS000TG

q Recommended fluid is brake fluid "DOT 3". Refer to MA-10, "Fluids and Lubricants" .
H
q Never reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas.
q To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid. I
q Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
q Use a flare nut wrench when removing a brake tube and use a
flare nut torque wrench when installing a brake tube. J
q When installing brake piping, be sure to check torque.
q Before working, turn ignition switch OFF and disconnect con-
nectors of VDC/TCS/ABS control unit or the battery negative ter- K
minal.
q Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal L
occurs at very low mileage.
Refer to BR-30, "Brake Burnishing Procedure" .
SBR686C
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with a dust collector. M

Revision: 2006 August BR-3 2006 G35 Sedan
PREPARATION

PREPARATION PFP:00002

Commercial Service Tools NFS0007X

Tool name Description

1. Flare nut crowfoot
a:10 mm (0.39 in) (Other)
Installing brake piping
a:12 mm (0.47 in) (Between VDC
actuator and master cylinder)
2. Torque wrench
S-NT360

Power tool Loosening bolts and nuts

PBIC0190E

Pin punch Removing and installing reservoir tank
Tip diameter: 4 mm (0.16 in) dia pin

ZZA0515D

Revision: 2006 August BR-4 2006 G35 Sedan
Symptom

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