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EXHAUST SYSTEM


B ENGINE

                                                                                                                                                        A




                                                                                             SECTION
                                                                                           EXHAUST SYSTEM
                                                                                                                       EX                               EX



                                                                                                                                                        C


                                                                                                                                                        D


                                                                                                                                                        E
                                                            CONTENTS
PREPARATION .......................................................... 2
                                                                 .           Components (AWD Models) .................................... 4   .         F
 Commercial Service Tools ....................................... 2
                                                                 .           Removal and Installation ......................................... 4
                                                                                                                                              .
EXHAUST SYSTEM .................................................. 3
                                                                 .             REMOVAL ............................................................ 4
                                                                                                                                              .
 Checking Exhaust System ...................................... 3.             INSTALLATION .................................................... 4
                                                                                                                                              .         G
 Components (2WD Models) .................................... 3  .           Inspection After Installation ..................................... 5
                                                                                                                                              .

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Revision: 2006 August                                                 EX-1                                                    2006 G35 Sedan
                           PREPARATION

PREPARATION                                                                       PFP:00002

Commercial Service Tools                                                             NBS001NB



  Tool name                                      Description

  Power tool                                     Loosening nuts and bolts




                                     PBIC0190E




Revision: 2006 August         EX-2                                          2006 G35 Sedan
                                          EXHAUST SYSTEM

EXHAUST SYSTEM                                                                                       PFP:20100
                                                                                                                     A
Checking Exhaust System                                                                                   NBS001NC


Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration.                                                                              EX
q   If anything is found, repair or replace damaged parts.

                                                                                                                     C


                                                                                                                     D

                                                                                                       SMA211A

                                                                                                                     E
Components (2WD Models)                                                                                   NBS001ND




                                                                                                                     F


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                                                                                                    PBIC4927E

    1.   Finisher                    2.   Mounting rubber            3.   Main muffler
    4.   Ring gasket                 5.   Mounting rubber            6.   Collar
    7.   Mounting bracket            8.   Center muffler             9.   Ground cable
    10. Collar                       11. Grommet                     12. Exhaust mounting bracket
    13. Grommet                      14. Gasket                      15. Exhaust front tube
    16. Gasket

q    Refer to GI-10, "Components" for symbol marks in the figure.




Revision: 2006 August                                EX-3                                     2006 G35 Sedan
                                          EXHAUST SYSTEM

Components (AWD Models)                                                                                   NBS001NE




                                                                                                   PBIC3521E

    1.   Finisher                    2.   Mounting rubber           3.   Main muffler
    4.   Ring gasket                 5.   Mounting rubber           6.   Collar
    7.   Mounting bracket            8.   Center muffler            9.   Ground cable
    10. Collar                       11. Grommet                    12. Exhaust mounting bracket
    13. Grommet                      14. Gasket                     15. Exhaust front tube
    16. Gasket

q    Refer to GI-10, "Components" for symbol marks in the figure.
Removal and Installation                                                                                  NBS001NF


CAUTION:
q  Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat
   resistance, corrosion resistance, and shape.
q  Perform the operation with the exhaust system fully cooled down because the system will be hot
   just after the engine stops.
q  Be careful not to cut your hand on the heated insulator edge.
REMOVAL
Disconnect each joint and mounting using power tool.
INSTALLATION
Note to the following, and install in the reverse order of removal.
CAUTION:
q   Always replace exhaust gaskets with new ones when reassembling.


Revision: 2006 August                                EX-4                                    2006 G35 Sedan
                                       EXHAUST SYSTEM

q   If insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the insulator,
    remove them.                                                                                            A
q   When installing insulator avoid large gaps or interference between insulator and each exhaust
    pipe.
q   Remove deposits from the sealing surface of each connection. Connect them securely to avoid EX
    gas leakage.
q   Temporarily tighten mounting nuts. Check each part for unusual interference, and then tighten
    them to the specified torque.                                                                           C
q   When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/
    left directions.
Inspection After Installation                                                                       NBS001NG
                                                                                                               D

q   With the engine running, check exhaust tube joints for gas leakage and unusual noises.
q   Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue     E
    stress. Improper installation could result in excessive noise and vibration.
q   Make sure that clearance between finisher and rear bumper is even.
                                                                                                               F


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Revision: 2006 August                            EX-5                                     2006 G35 Sedan
                        EXHAUST SYSTEM




Revision: 2006 August        EX-6        2006 G35 Sedan



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