Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2006-2007 Approved G35-V35-Sedan-2006 fsu

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fsu


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FRONT SUSPENSION


E SUSPENSION

                                                                                                                                                                    A




                                                                                     SECTION
                                                                                           FRONT SUSPENSION
                                                                                                                 FSU                                                B



                                                                                                                                                                    C


                                                                                                                                                                    D


                                                                                                                                                                    FSU
                                                                  CONTENTS
                                   2WD                                            UPPER LINK ............................................................ 13
                                                                                                                                                           .        F
                                                                                   Removal and Installation ....................................... 13     .
PRECAUTIONS ......................................................... 3 .            REMOVAL .......................................................... 13 .
 Caution .................................................................... 3
                                                                        .            INSPECTION AFTER REMOVAL ...................... 13                    .        G
PREPARATION .......................................................... 4.            INSTALLATION .................................................. 14    .
 Special Service Tools (SST) .................................... 4     .         COMPRESSION ROD .............................................. 15        .
 Commercial Service Tools ....................................... 4     .          Removal and Installation ....................................... 15     .
NOISE, VIBRATION AND HARSHNESS (NVH)                                                                                                                                H
                                                                                     REMOVAL .......................................................... 15 .
TROUBLESHOOTING ............................................... 5       .            INSPECTION AFTER REMOVAL ...................... 15                    .
 NVH Troubleshooting Chart .................................... 5       .            AXIAL END PLAY INSPECTION ........................ 16                 .
FRONT SUSPENSION ASSEMBLY .......................... 6                  .            INSTALLATION .................................................. 16    .         I
 On-Vehicle Inspection and Service ......................... 6          .         STABILIZER BAR .................................................... 17   .
   INSPECTION OF TRANSVERSE LINK BALL                                              Removal and Installation ....................................... 17     .
   JOINT END PLAY ................................................ 6    .            REMOVAL .......................................................... 17 .         J
   SHOCK ABSORBER INSPECTION .................... 6                     .            INSPECTION AFTER REMOVAL ...................... 17                    .
 Wheel Alignment Inspection .................................... 7      .            INSTALLATION .................................................. 17    .
   DESCRIPTION ..................................................... 7  .         FRONT SUSPENSION MEMBER ............................ 18                  .
   PRELIMINARY CHECK ....................................... 7          .                                                                                           K
                                                                                   Removal and Installation ....................................... 18     .
   GENERAL INFORMATION AND RECOMMEN-                                                 REMOVAL .......................................................... 18 .
   DATIONS ............................................................. 7
                                                                        .            INSPECTION AFTER REMOVAL ...................... 18                    .
   THE ALIGNMENT PROCESS ............................. 8                .            INSTALLATION .................................................. 18    .        L
   INSPECTION OF CAMBER, CASTER AND                                               SERVICE DATA AND SPECIFICATIONS (SDS) ..... 19                           .
   KINGPIN INCLINATION ANGLES ....................... 8                 .          Wheel Alignment (Unladen*) ................................. 19         .
 Components ............................................................ 9
                                                                        .          Ball Joint ................................................................ 19
                                                                                                                                                           .        M
COIL SPRING AND SHOCK ABSORBER .............. 10                        .          Wheelarch Height (Unladen*) ................................ 19         .
 Removal and Installation ....................................... 10    .
   REMOVAL .......................................................... 10.
   INSTALLATION .................................................. 10   .
                                                                                                                     AWD
 Disassembly and Assembly .................................. 10         .         PRECAUTIONS ....................................................... 20  .
   DISASSEMBLY .................................................. 10    .          Caution .................................................................. 20
                                                                                                                                                          .
   INSPECTION AFTER DISASSEMBLY .............. 10                       .         PREPARATION ........................................................ 21 .
   ASSEMBLY .........................................................11 .          Special Service Tools (SST) .................................. 21      .
TRANSVERSE LINK ............................................... 12      .          Commercial Service Tools ..................................... 21      .
 Removal and Installation ....................................... 12    .         NOISE, VIBRATION AND HARSHNESS (NVH)
   REMOVAL .......................................................... 12.         TROUBLESHOOTING ............................................. 22        .
   INSPECTION AFTER REMOVAL ...................... 12                   .          NVH Troubleshooting Chart .................................. 22        .
   INSTALLATION .................................................. 12   .         FRONT SUSPENSION ASSEMBLY ........................ 23                   .
                                                                                   On-Vehicle Inspection and Service ........................ 23          .
                                                                                     INSPECTION OF TRANSVERSE LINK BALL
                                                                                     JOINT END PLAY ............................................... 23    .


Revision: 2006 August                                                      FSU-1                                                         2006 G35 Sedan
   SHOCK ABSORBER INSPECTION ................... 23                 .        UPPER LINK ............................................................30.
 Wheel Alignment Inspection .................................. 24   .         Removal and Installation ........................................30     .
   DESCRIPTION ................................................... 24
                                                                    .           REMOVAL ...........................................................30 .
   PRELIMINARY CHECK ...................................... 24      .           INSPECTION AFTER REMOVAL .......................30                    .
   GENERAL INFORMATION AND RECOMMEN-                                            INSTALLATION ...................................................31    .
   DATIONS ............................................................ 24
                                                                    .        COMPRESSION ROD ..............................................32         .
   THE ALIGNMENT PROCESS ............................ 25            .         Removal and Installation ........................................32     .
   INSPECTION OF CAMBER, CASTER AND                                             REMOVAL ...........................................................32 .
   KINGPIN INCLINATION ANGLES ...................... 25             .           INSPECTION AFTER REMOVAL .......................32                    .
 Components .......................................................... 26
                                                                    .           INSTALLATION ...................................................33    .
COIL SPRING AND SHOCK ABSORBER .............. 27                    .        STABILIZER BAR ....................................................34    .
 Removal and Installation ....................................... 27.         Removal and Installation ........................................34     .
   REMOVAL .......................................................... 27
                                                                    .           REMOVAL ...........................................................34 .
   INSTALLATION ................................................... 27
                                                                    .           INSPECTION AFTER REMOVAL .......................34                    .
 Disassembly and Assembly ................................... 27    .           INSTALLATION ...................................................34    .
   DISASSEMBLY .................................................. 27.        FRONT SUSPENSION MEMBER ............................35                   .
   INSPECTION AFTER DISASSEMBLY ............... 27                  .         Removal and Installation ........................................35     .
   ASSEMBLY ........................................................ 28
                                                                    .           REMOVAL ...........................................................35 .
TRANSVERSE LINK ................................................ 29 .           INSPECTION AFTER REMOVAL .......................35                    .
 Removal and Installation ....................................... 29.           INSTALLATION ...................................................35    .
   REMOVAL .......................................................... 29
                                                                    .        SERVICE DATA AND SPECIFICATIONS (SDS) .....36                            .
   INSPECTION AFTER REMOVAL ....................... 29              .         Wheel Alignment (Unladen*) ..................................36         .
   INSTALLATION ................................................... 29
                                                                    .         Ball Joint ................................................................36
                                                                                                                                                      .
                                                                              Wheelarch Height (Unladen*) ................................36          .




Revision: 2006 August                                                  FSU-2                                                       2006 G35 Sedan
                                            PRECAUTIONS
                                                                                                      [2WD]
PRECAUTIONS
[2WD]                                                                                                PFP:00001
                                                                                                                   A
Caution                                                                                                 NES0003R


q   When installing rubber bushings, final tightening must be carried out under unladen conditions with tires
    on ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.                  B
q   Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
    mats are in designated positions.
q   After servicing suspension parts, be sure to check wheel alignment.                                            C
q   Caulking nuts are not reusable. Always use new ones when installing. Since new caulking nuts are pre-
    oiled, tighten as they are.
                                                                                                                   D


                                                                                                                   FSU



                                                                                                                   F


                                                                                                                   G


                                                                                                                   H



                                                                                                                    I


                                                                                                                    J



                                                                                                                   K


                                                                                                                   L



                                                                                                                   M




Revision: 2006 August                             FSU-3                                      2006 G35 Sedan
                                            PREPARATION
                                                                                                                [2WD]
PREPARATION                                                                                                    PFP:00002

Special Service Tools (SST)                                                                                       NES0003S


The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number
   (Kent-Moore No.)                                                          Description
  Tool name

  KV991040S0                                                                 Measuring wheel alignment
  (     --     )
  CCK gauge
  1. Plate
  2. Guide bolts
  3. Nuts
  4. Springs
  5. Center plate
  6. KV99104030 Adapter A
   a: 72 mm (2.83 in) dia.
  7. KV99104030 Adapter B
   b: 65 mm (2.56 in) dia.                                      S-NT498

  8. KV99104040 Adapter C
   c: 57 mm (2.24 in) dia.
  9. KV99104050 Adapter D
   d: 53.4 mm (2.102 in) dia.
  ST35652000                                                                 Strut disassembly/re-asassembly
  ( -- )
  Strut attachment




                                                                ZZA0807D


  ST3127S000                                                                 Measuring sliding torque of ball joint
  (J25765-A)
  Preload gauge




                                                                ZZA0806D



Commercial Service Tools                                                                                          NES0003T


 Tool name                                                                  Description
 Spring compressor                                                          Removing coil spring




                                                               S-NT717


 Power tool                                                                 q   Removing wheel nuts
                                                                            q   Removing undercover
                                                                            q   Removing stabilizer assembly




                                                               PBIC0190E




Revision: 2006 August                              FSU-4                                           2006 G35 Sedan
          NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
                                                                                                                                                                                                                                                                                                                                                                                                                                       [2WD]
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING                                                                                                                                                                                                                                                                                                                                                                            PFP:00003
                                                                                                                                                                                                                                                                                                                                                                                                                                                                          A
NVH Troubleshooting Chart                                                                                                                                                                                                                                                                                                                                                                                                                            NES0003U


Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
                                                                                                                                                                                                                                                                                                                                                                                                                                                                          B




                                                                                                                                                                                                                                                                                                                                                    NVH in FAX and FSU section.
                                                                                                                                                                                                                                                                                                                              NVH in RFD section.


                                                                                                                                                                                                                                                                                                                                                                                      NVH in WT section.
                                                                                                                                                                                                                                                                                                                                                                                                           NVH in WT section.
                                                                                                                                                                                                                                                                                                                                                                                                                                NVH in BR section.
                                                                                                                                                                                                                                                                                                                                                                                                                                                     NVH in PS section.
                                                                                                                                                                                                                                                                                                          NVH in PR section
                                                                                                                                                                                                                                                                                                                                                                                                                                                                          C




                                                                                                 FSU-10




                                                                                                                                                                                                                                                                                 FSU-17
                                                              FSU-9




                                                                                                                                                                                                                              FSU-9
                                                                                                                                                                                                                                                     FSU-7
                                                                                                                                                    --
                                                                                                                                                                                        --
                                                                                                                                                                                                             --
    Reference page

                                                                                                                                                                                                                                                                                                                                                                                                                                                                          D


                                                                                                                                                                                                                                                                                                                                                                                                                                                                          FSU




                                                                                                 Shock absorber deformation, damage or deflection




                                                                                                                                                                                                                                                                                                                                                    FRONT AXLE AND FRONT SUSPENSION
                                                                                                                                                                                                                                                                                                                                                                                                                                                                          F




                                                                                                                                                    Bushing or mounting deterioration
                                                              Improper installation, looseness
                                                                                                                                                                                                                                                                                                                                                                                                                                                                          G
    Possible cause and SUSPECTED PARTS




                                                                                                                                                                                                                                                     Incorrect wheel alignment
                                                                                                                                                                                                                              Suspension looseness




                                                                                                                                                                                                                                                                                                          PROPELLER SHAFT
                                                                                                                                                                                                                                                                                 Stabilizer bar fatigue
                                                                                                                                                                                        Parts interference                                                                                                                                                                                                                                                                H




                                                                                                                                                                                                                                                                                                                              DIFFERENTIAL




                                                                                                                                                                                                                                                                                                                                                                                                           ROAD WHEEL
                                                                                                                                                                                                             Spring fatigue




                                                                                                                                                                                                                                                                                                                                                                                                                                                     STEERING
                                                                                                                                                                                                                                                                                                                                                                                                                                                                           I




                                                                                                                                                                                                                                                                                                                                                                                                                                BRAKES
                                                                                                                                                                                                                                                                                                                                                                                      TIRES
                                                                                                                                                                                                                                                                                                                                                                                                                                                                           J
                                  Noise                                    



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