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POWER STEERING SYSTEM


G STEERING

                                                                                                                                                                 A




                                                                     POWER STEERING SYSTEM
                                                                                                  SECTION                     PS                                 B



                                                                                                                                                                 C


                                                                                                                                                                 D


                                                                                                                                                                 E
                                                               CONTENTS
PRECAUTIONS ......................................................... 3
                                                                     .            SEAL, COLLAR AND UPPER JOINT ................ 15                      .        F
 Precautions for Supplemental Restraint System                                    REMOVAL OF STEERING COLUMN ASSEM-
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                          BLY ..................................................................... 15
                                                                                                                                                        .
 SIONER" ................................................................. 3
                                                                     .            INSPECTION AFTER REMOVAL OF STEER-                                             PS
 Precautions for Steering System ............................. 3     .            ING COLUMN ASSEMBLY ................................ 16               .
PREPARATION .......................................................... 4
                                                                     .            INSTALLATION OF STEERING COLUMN
 Special Service Tools (SST) .................................... 4  .            ASSEMBLY ........................................................ 16  .
                                                                                                                                                                 H
 Commercial Service Tools ....................................... 5  .            INSPECTION AFTER INSTALLATION OF
NOISE, VIBRATION AND HARSHNESS (NVH)                                              STEERING COLUMN ASSEMBLY .................... 16                      .
TROUBLESHOOTING ............................................... 6    .          Disassembly and Assembly ................................... 16         .
 NVH Troubleshooting Chart .................................... 6    .            COMPONENT (WITHOUT AUTOMATIC DRIVE                                              I
POWER STEERING FLUID ....................................... 7       .            POSITIONER) .................................................... 16   .
 Checking Fluid Level ............................................... 7
                                                                     .            DISASSEMBLY .................................................. 17     .
 Checking Fluid Leakage .......................................... 7 .            INSPECTION AFTER DISASSEMBLY ............... 17                       .         J
 Air Bleeding Hydraulic System ................................ 7    .            ASSEMBLY ........................................................ 17  .
STEERING WHEEL ................................................... 9 .            INSPECTION AFTER ASSEMBLY ..................... 17                    .
 On-Vehicle Inspection and Service ......................... 9       .            COMPONENT (WITH AUTOMATIC DRIVE
                                                                                                                                                                 K
   CHECKING CONDITION OF INSTALLATION ..... 9                                     POSITIONER) .................................................... 18   .
   CHECKING STEERING WHEEL PLAY ............... 9                    .            DISASSEMBLY .................................................. 19     .
   CHECKING NEUTRAL POSITION ON STEER-                                            INSPECTION AFTER DISASSEMBLY ............... 19                       .
   ING WHEEL ......................................................... 9
                                                                     .            ASSEMBLY ........................................................ 19  .        L
   CHECKING STEERING WHEEL TURNING                                                INSPECTION AFTER ASSEMBLY ..................... 19                    .
   FORCE ................................................................. 9
                                                                     .         POWER STEERING GEAR AND LINKAGE ........... 20                           .
   CHECKING FRONT WHEEL TURNING ANGLE 10                             ...        Removal and Installation ....................................... 20     .        M
 Removal and Installation ........................................11 .            COMPONENTS .................................................. 20      .
   REMOVAL ...........................................................11
                                                                     .            REMOVAL .......................................................... 20 .
   INSTALLATION ...................................................11.            INSTALLATION .................................................. 21    .
 Disassembly and Assembly .................................. 12      .            INSPECTION AFTER INSTALLATION ............... 21                      .
   COMPONENTS ................................................. 12   .         POWER STEERING GEAR ..................................... 22             .
   DISASSEMBLY .................................................. 12 .          Disassembly and Assembly ................................... 22         .
   ASSEMBLY ........................................................ 13
                                                                     .            COMPONENTS .................................................. 22      .
STEERING COLUMN .............................................. 14    .            DISASSEMBLY .................................................. 23     .
 Removal and Installation ....................................... 14 .            INSPECTION AFTER DISASSEMBLY ............... 24                       .
   COMPONENT .................................................... 14 .            ASSEMBLY ........................................................ 25  .
   REMOVAL OF LOWER JOINT, LOWER SHAFT,                                        POWER STEERING OIL PUMP .............................. 31                .
   HOLE COVER, CLAMP, HOLE COVER SEAL,                                          On-Vehicle Inspection and Service ........................ 31           .
   COLLAR AND UPPER JOINT ........................... 15             .            CHECKING RELIEF OIL PRESSURE ............... 31                       .
   INSTALLATION OF LOWER JOINT, LOWER                                           Removal and Installation ....................................... 31     .
   SHAFT, HOLE COVER, CLAMP, HOLE COVER                                           REMOVAL .......................................................... 31 .



Revision: 2006 August                                                     PS-1                                                        2006 G35 Sedan
   INSTALLATION ................................................... 32
                                                                 .         Components (AWD Models) ..................................38          .
 Disassembly and Assembly ................................... 32 .         Removal and Installation ........................................39   .
   INSPECTION BEFORE DISASSEMBLY ............ 32                 .        SERVICE DATA AND SPECIFICATIONS (SDS) .....40                          .
   DISASSEMBLY .................................................. 32
                                                                 .         Steering Wheel .......................................................40
                                                                                                                                                 .
   INSPECTION AFTER DISASSEMBLY ............... 33               .         Steering Angle ........................................................40
                                                                                                                                                 .
   ASSEMBLY ........................................................ 33
                                                                 .         Steering Column ....................................................40.
HYDRAULIC LINE ................................................... 36
                                                                 .         Steering Outer Socket and Inner Socket ................40             .
 Components (Except for 18 Inch Tire Models) ...... 36           .         Steering Gear .........................................................41
                                                                                                                                                 .
 Components (18 Inch Tire Models) ....................... 37     .         Oil Pump ................................................................41
                                                                                                                                                 .
                                                                           Steering Fluid .........................................................41
                                                                                                                                                 .




Revision: 2006 August                                                PS-2                                                      2006 G35 Sedan
                                             PRECAUTIONS

PRECAUTIONS                                                         PFP:00001
                                                                                                                       A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"                                                                                         NGS0001Q


The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:                                                                                                              D
q    To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
     in the event of a collision which would result in air bag inflation, all maintenance must be per-
     formed by an authorized NISSAN/INFINITI dealer.                                                                  E
q    Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
     sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
     Bag Module, see the SRS section.                                                                                 F
q    Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
     Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
     harness connectors.                                                                                             PS
Precautions for Steering System                                                                             NGS0001R


q   Before disassembly, thoroughly clean the outside of the unit.
                                                                                                                       H
q   Disassembly should be done in a clean work area. It is important to prevent the internal parts from becom-
    ing contaminated by dirt or other foreign matter.
q   For easier and proper assembly, place disassembled parts in order on a parts rack.
                                                                                                                       I
q   Use nylon cloth or paper towels to clean the parts; common shop rags can leave lint that might interfere
    with their operation.
q   Before inspection or reassembly, carefully clean all parts in order on a parts.
                                                                                                                       J
q   Before assembly, apply a coat of recommended Genuine NISSAN PSF or equivalent to hydraulic parts.
    Petroleum jelly may be applied to O-rings and seals. Do not use any grease.
q   Replace all gaskets, seals and O-rings. Avoid damaging O-rings, seals and gaskets during installation.
                                                                                                                       K
    Perform functional tests whenever designated.


                                                                                                                       L



                                                                                                                       M




Revision: 2006 August                                PS-3                                       2006 G35 Sedan
                                            PREPARATION

PREPARATION                                                                                                     PFP:00002

Special Service Tools (SST)                                                                                           NGS0001S


The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
    Tool number
    (Kent - Moore No.)                                                 Description
    Tool name




    ST27180001
    (J-25726-A)                                                        Removing steering wheel
    Steering wheel puller


                                                           S-NT544




    HT2520000
    (J-25730-A)
    Ball joint remover
                                                                       Removing outer socket ball joint
    a: 33 mm (1.30 in)
    b: 50 mm (1.97 in)
    r: 11.5 mm (0.453 in)
                                                           NT546


    ST3127S000
    (See J-25765-A)
    Preload gauge
     1. GG9103000
        (J-25765-A)
       Torque wrench
                                                                       Inspecting of rotating torque for ball joint
     2. HT62940000
        (     --     )
      Socket adapter
     3. HT62900000                                         S-NT541

        (    --     )
      Socket adapter


    KV48104400
    (    --      )
    Teflon ring installation tool
                                                                       Installing of rack Teflon ring
    a: 50 mm (1.97 in) dia.
    b: 36 mm (1.42 in) dia.
    c: 100 mm (3.94 in)
                                                           S-NT550




    KV48103400
    (    



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