Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2006-2007 Approved G35-V35-Sedan-2007 brc

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BRAKES

                                                                                                                                                                     A




                                                                                    SECTION
                                                                              BRAKE CONTROL SYSTEM
                                                                                                              BRC                                                    B



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                                                                                                                                                                     D


                                                                                                                                                                     E
                                                                   CONTENTS
                           VDC/TCS/ABS                                                Component Parts Location .....................................18
                                                                                                                                                  .                  BRC
                                                                                      Component Description ..........................................21
                                                                                                                                                  .
BASIC INSPECTION ................................... 4
                                                .
                                                                                    EBD ................................................................... 22
                                                                                                                                                                     G
DIAGNOSIS AND REPAIR WORKFLOW ......... 4
                                  .                                                   System Diagram .....................................................22
                                                                                                                                                      .
  Work Flow ................................................................ 4
                                                                      .               System Description .................................................22
                                                                                                                                                      .
  Diagnostic Work Sheet ............................................. 7
                                                                      .               Component Parts Location .....................................22.
                                                                                      Component Description ..........................................25
                                                                                                                                                      .              H
INSPECTION AND ADJUSTMENT .................... 8
                                         .
                                                                                    DIAGNOSIS SYSTEM [ABS ACTUATOR
ADDITIONAL SERVICE WHEN REPLACING                                                   AND ELECTRIC UNIT (CONTROL UNIT)] ....... 26
CONTROL UNIT ......................................................... 8
                                                                .                                                                                                     I
                                                                                      CONSULT-III Function (ABS) .................................26
                                                                                                                                              .
 ADDITIONAL SERVICE WHEN REPLACING
 CONTROL UNIT : Description ................................. 8 .                   COMPONENT DIAGNOSIS ........................ 30
                                                                                                                             .
 ADDITIONAL SERVICE WHEN REPLACING                                                                                                                                   J
 CONTROL UNIT : Special Repair Requirement ...... 8                                 C1101, C1102, C1103, C1104 WHEEL SEN-
                                                                                    SOR-1 ................................................................ 30
ADJUSTMENT OF STEERING ANGLE SENSOR
                                                                                      Description ..............................................................30
                                                                                                                                                            .        K
NEUTRAL POSITION ................................................. 8     .
                                                                                      DTC Logic ...............................................................30
                                                                                                                                                            .
 ADJUSTMENT OF STEERING ANGLE SENSOR                                                  Diagnosis Procedure ..............................................30  .
 NEUTRAL POSITION : Description ......................... 8              .
                                                                                      Component Inspection ............................................32   .
 ADJUSTMENT OF STEERING ANGLE SENSOR                                                                                                                                 L
                                                                                      Special Repair Requirement ...................................32      .
 NEUTRAL POSITION : Special Repair Require-
 ment ......................................................................... 8
                                                                         .          C1105, C1106, C1107, C1108 WHEEL SEN-
                                                                                    SOR-2 ................................................................ 33        M
FUNCTION DIAGNOSIS ............................. 10
                                             .                                        Description ..............................................................33
                                                                                                                                                            .
VDC ...................................................................10
                                                                   .                  DTC Logic ...............................................................33
                                                                                                                                                            .
  System Diagram ..................................................... 10
                                                                  .                   Diagnosis Procedure ..............................................33  .        N
  System Description ................................................ 10
                                                                  .                   Component Inspection ............................................35   .
  Component Parts Location ..................................... 10
                                                                  .                   Special Repair Requirement ...................................35      .
  Component Description .......................................... 13
                                                                  .                 C1109 POWER AND GROUND SYSTEM ........ 36                                        O
TCS ....................................................................14
                                                                    .                 Description ..............................................................36
                                                                                                                                                            .
  System Diagram ..................................................... 14
                                                                  .                   DTC Logic ...............................................................36
                                                                                                                                                            .
  System Description ................................................ 14
                                                                  .                   Diagnosis Procedure ..............................................36  .        P
  Component Parts Location ..................................... 14
                                                                  .                   Special Repair Requirement ...................................37      .
  Component Description .......................................... 17
                                                                  .                 C1110, C1153, C1170 ABS ACTUATOR AND
ABS ...................................................................18
                                                                   .                ELECTRIC UNIT (CONTROL UNIT) ................. 38
  System Diagram ..................................................... 18
                                                                  .                   DTC Logic ...............................................................38
                                                                                                                                                           .
  System Description ................................................ 18
                                                                  .                   Diagnosis Procedure ..............................................38 .
                                                                                      Special Repair Requirement ...................................38     .

Revision: October 2006                                                       BRC-1                                                       2007 G35 Sedan
C1111 ABS MOTOR, MOTOR RELAY SYS-                                                C1143, C1144 STEERING ANGLE SENSOR ... 58
TEM ................................................................... 39
                                                                    .              Description ............................................................. 58
                                                                                                                                                         .
  Description ............................................................. 39
                                                                        .          DTC Logic .............................................................. 58
                                                                                                                                                         .
  DTC Logic .............................................................. 39
                                                                        .          Diagnosis Procedure .............................................. 58 .
  Diagnosis Procedure ............................................. 39  .          Component Inspection ........................................... 59   .
  Component Inspection ........................................... 40   .          Special Repair Requirement .................................. 59      .
  Special Repair Requirement .................................. 40      .
                                                                                 C1145, C1146 YAW RATE/SIDE G SENSOR... 60
C1114 ACTUATOR RELAY SYSTEM .............. 41
                                       .                                           Description ............................................................. 60
                                                                                                                                                         .
  Description ............................................................. 41
                                                                        .          DTC Logic .............................................................. 60
                                                                                                                                                         .
  DTC Logic .............................................................. 41
                                                                        .          Diagnosis Procedure .............................................. 60 .
  Diagnosis Procedure ............................................. 41  .          Component Inspection ........................................... 61   .
  Component Inspection ........................................... 42   .          Special Repair Requirement .................................. 62      .
  Special Repair Requirement .................................. 42      .
                                                                                 C1147, C1148, C1149, C1150 USV/HSV LINE 63
                                                                                                                        ...
C1115 WHEEL SENSOR .................................. 43
                                                  .                                Description ............................................................. 63
                                                                                                                                                         .
  Description ............................................................. 43
                                                                        .          DTC Logic .............................................................. 63
                                                                                                                                                         .
  DTC Logic .............................................................. 43
                                                                        .          Diagnosis Procedure .............................................. 63 .
  Diagnosis Procedure ............................................. 43  .          Component Inspection ........................................... 64   .
  Component Inspection ........................................... 44   .          Special Repair Requirement .................................. 65      .
  Special Repair Requirement .................................. 45      .
                                                                                 C1155 BRAKE FLUID LEVEL SWITCH .......... 66
                                                                                                                       .
C1116 STOP LAMP SWITCH ........................... 46
                                               .                                   Description ............................................................. 66
                                                                                                                                                         .
  Description ............................................................. 46
                                                                        .          DTC Logic .............................................................. 66
                                                                                                                                                         .
  DTC Logic .............................................................. 46
                                                                        .          Diagnosis Procedure .............................................. 66 .
  Diagnosis Procedure ............................................. 46  .          Component Inspection ........................................... 67   .
  Component Inspection ........................................... 47   .          Special Repair Requirement .................................. 67      .
  Special Repair Requirement .................................. 47      .
                                                                                 U1000, U1002 CAN COMM CIRCUIT .............. 68
                                                                                                                          .
C1120, C1122, C1124, C1126 IN ABS SOL .... 48
                                       .                                           Description ............................................................. 68
                                                                                                                                                         .
  Description ............................................................. 48
                                                                        .          DTC Logic .............................................................. 68
                                                                                                                                                         .
  DTC Logic .............................................................. 48
                                                                        .          Diagnosis Procedure .............................................. 68 .
  Diagnosis Procedure ............................................. 48  .          Special Repair Requirement .................................. 68      .
  Component Inspection ........................................... 49   .
  Special Repair Requirement .................................. 49      .        PARKING BRAKE SWITCH ............................. 69
                                                                                                                                .
                                                                                   Description ............................................................. 69
                                                                                                                                                         .
C1121, C1123, C1125, C1127 OUT ABS SOL... 51                                       Component Function Check .................................. 69        .
  Description ............................................................. 51
                                                                        .          Diagnosis Procedure .............................................. 69 .
  DTC Logic .............................................................. 51
                                                                        .          Component Inspection ........................................... 69   .
  Diagnosis Procedure ............................................. 51  .
  Component Inspection ........................................... 52   .        VDC OFF SWITCH ........................................... 71
                                                                                                                                        .
  Special Repair Requirement .................................. 52      .          Description ............................................................. 71
                                                                                                                                                         .
                                                                                   Component Function Check .................................. 71        .
C1130, C1131, C1132 ENGINE SIGNAL ......... 54
                                        .                                          Diagnosis Procedure .............................................. 71 .
  Description ............................................................. 54
                                                                        .          Component Inspection ........................................... 72   .
  DTC Logic .............................................................. 54
                                                                        .
  Diagnosis Procedure ............................................. 54  .        ABS WARNING LAMP ..................................... 73
                                                                                                                                    .
  Special Repair Requirement .................................. 54      .          Description ............................................................. 73
                                                                                                                                                         .
                                                                                   Component Function Check .................................. 73        .
C1138 4WAS SYSTEM ..................................... 55
                                                    .                              Diagnosis Procedure .............................................. 73 .
  Description ............................................................. 55
                                                                        .
  DTC Logic .............................................................. 55
                                                                        .        BRAKE WARNING LAMP ................................ 74
                                                                                                                                 .
  Diagnosis Procedure ............................................. 55  .          Description ............................................................. 74
                                                                                                                                                         .
  Special Repair Requirement .................................. 55      .          Component Function Check .................................. 74        .
                                                                                   Diagnosis Procedure .............................................. 74 .
C1142 PRESS SENSOR .................................. 56
                                                  .
  Description ............................................................. 56
                                                                        .        VDC OFF INDICATOR LAMP .......................... 75
                                                                                                                               .
  DTC Logic .............................................................. 56
                                                                        .          Description ............................................................. 75
                                                                                                                                                         .
  Diagnosis Procedure ............................................. 56  .          Component Function Check .................................. 75        .
  Component Inspection ........................................... 57   .          Diagnosis Procedure .............................................. 75 .
  Special Repair Requirement .................................. 57      .

Revision: October 2006                                                    BRC-2                                                        2007 G35 Sedan
SLIP INDICATOR LAMP ...................................76
                                                   .                               PRECAUTIONS ................................................. 97
  Description ............................................................. 76
                                                                       .             Precaution for Supplemental Restraint System                                       A
  Component Function Check ................................... 76      .             (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
  Diagnosis Procedure .............................................. 76.             SIONER" ................................................................97
                                                                                                                                                         .
                                                                                     Precaution for Brake System ..................................97    .              B
ECU DIAGNOSIS ........................................ 77
                                                   .                                 Precaution for Brake Control ..................................97   .
ABS ACTUATOR AND ELECTRIC UNIT                                                     PREPARATION .......................................... 99
                                                                                                                                      .
(CONTROL UNIT) .............................................77
                                                        .                                                                                                               C
  Reference Value .................................................... 77.         PREPARATION ................................................. 99
  Wiring Diagram -BRAKE CONTROL SYSTEM- .... 82                                      Special Service Tool ...............................................99
                                                                                                                                                     .
  Fail-Safe ................................................................. 86
                                                                         .           Commercial Service Tool .......................................99
                                                                                                                                                     .                  D
  DTC No. Index ....................................................... 87
                                                                         .
                                                                                   ON-VEHICLE REPAIR .............................. 100
                                                                                                                                  .
SYMPTOM DIAGNOSIS ............................. 89
                                            .
                                                                                   WHEEL SENSOR ............................................ 100                        E
VDC/TCS/ABS ...................................................89
                                                           .                         Exploded View ...................................................... 100
                                                                                                                                                       .
  Symptom Table ...................................................... 89
                                                                  .                  Removal and Installation ...................................... 100
                                                                                                                                                       .

EXCESSIVE ABS FUNCTION OPERATION                                                   SENSOR ROTOR ............................................ 101 BRC
FREQUENCY ....................................................90
                                                          .
                                                                                   FRONT SENSOR ROTOR ...................................... 101              .
  Diagnosis Procedure .............................................. 90
                                                                .
                                                                                    FRONT SENSOR ROTOR : Exploded View ........ 101                           .         G
UNEXPECTED PEDAL REACTION .................91
                                       .                                            FRONT SENSOR ROTOR : Removal and Instal-
  Diagnosis Procedure .............................................. 91
                                                                .                   lation ..................................................................... 101
                                                                                                                                                              .

                                                                                   REAR SENSOR ROTOR ........................................ 101              .        H
THE BRAKING DISTANCE IS LONG ...............92
                                        .
  Diagnosis Procedure .............................................. 92
                                                                .                   REAR SENSOR ROTOR : Exploded View ........... 101                          .
                                                                                    REAR SENSOR ROTOR : Removal and Installa-
ABS FUNCTION DOES NOT OPERATE ..........93
                                    .                                               tion ........................................................................ 101
                                                                                                                                                               .        I
  Diagnosis Procedure .............................................. 93
                                                                .
                                                                                   ABS ACTUATOR AND ELECTRIC UNIT
PEDAL VIBRATION OR ABS OPERATION                                                   (CONTROL UNIT) ........................................... 102
SOUND OCCURS .............................................94
                                                      .                              Exploded View ...................................................... 102
                                                                                                                                                       .                J
  Diagnosis Procedure .............................................. 94
                                                                .                    Removal and Installation ...................................... 102
                                                                                                                                                       .

VEHICLE JERKS DURING VDC/TCS/ABS                                                   YAW RATE/SIDE G SENSOR ........................ 104                                  K
CONTROL .........................................................95
                                                             .                       Exploded View ...................................................... 104
                                                                                                                                                       .
  Diagnosis Procedure .............................................. 95
                                                                .                    Removal and Installation ...................................... 104
                                                                                                                                                       .

NORMAL OPERATING CONDITION ................96
                                       .                                           STEERING ANGLE SENSOR ......................... 105                                  L
  Description ............................................................. 96
                                                                       .             Exploded View ...................................................... 105
                                                                                                                                                       .
                                                                                     Removal and Installation ...................................... 105
                                                                                                                                                       .
PRECAUTION ............................................. 97
                                                     .                                                                                                                  M



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Revision: October 2006                                                      BRC-3                                                           2007 G35 Sedan
                            DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >                                                                         [VDC/TCS/ABS]

BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow                                                                                         INFOID:0000000000958495




PRECAUTIONS FOR DIAGNOSIS
If steering angle sensor, steering system parts, suspension system parts, ABS actuator and electric unit (con-
trol unit) or tires have been replaced, or if wheel alignment has been adjusted, be sure to adjust neutral posi-
tion of steering angle sensor before driving. Refer to BRC-8, "ADJUSTMENT OF STEERING ANGLE
SENSOR NEUTRAL POSITION : Description".




Revision: October 2006                             BRC-4                                       2007 G35 Sedan
                          DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >                                                                    [VDC/TCS/ABS]
OVERALL SEQUENCE
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                                                                                           JSFIA0010GB
                                                                                                             P
DETAIED FLOW
1.COLLECT THE INFORMATION FROM THE CUSTOMER
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using the diagnosis worksheet. Refer to BRC-7, "Diagnostic Work Sheet".

        >> GO TO 2.

Revision: October 2006                          BRC-5                                    2007 G35 Sedan
                            DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >                                                                        [VDC/TCS/ABS]

2.PERFORM THE SELF-DIAGNOSIS
Check the DTC display with the self-diagnosis function. Refer to BRC-26, "CONSULT-III Function (ABS)".
Is there any DTC displayed?
  YES >> GO TO 3.
  NO      >> GO TO 4.
3.PERFORM THE SYSTEM DIAGNOSIS
Perform the diagnosis applicable to the displayed DTC. Refer to BRC-87, "DTC No. Index".

         >> GO TO 7.
4.CHECK THE SYMPTOM THAT IS NOT CONSIDERED A SYSTEM MALFUNCTION
Check that the symptom is a normal operation that is not considered a system malfunction. Refer to BRC-96,
"Description".
Is the symptom is a normal operation?
  YES >> INSPECTION END
  NO     >> GO TO 5.
5.CHECK THE WARNING LAMP AND INDICATOR LAMP FOR ILLUMINATION
Check that the warning lamp and indicator lamp illuminate.



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