Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2006-2007 Approved G35-V35-Sedan-2007 dln
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TRANSMISSION & DRIVELINE
A
SECTION DLN DRIVELINE
B
C
DLN
E
CONTENTS
TRANSFER: ETX13B C1210 ECM ....................................................... 20 F
Description ..............................................................20
.
BASIC INSPECTION ................................... 7
. DTC Logic ...............................................................20
.
Diagnosis Procedure ..............................................20 . G
DIAGNOSIS AND REPAIR WORKFLOW ......... 7
.
Work Flow ................................................................ 7
. U1000 CAN COMM CIRCUIT ........................... 21
Description ..............................................................21
.
FUNCTION DIAGNOSIS .............................. 8
. DTC Logic ...............................................................21
. H
Diagnosis Procedure ..............................................21 .
AWD SYSTEM .................................................... 8
.
System Diagram ....................................................... 8
. U1010 CONTROL UNIT (CAN) ......................... 22 I
System Description .................................................. 9
. Description ..............................................................22
.
Component Parts Location ..................................... 10
. DTC Logic ...............................................................22
.
Component Description .......................................... 11
. Diagnosis Procedure ..............................................22 .
J
DIAGNOSIS SYSTEM (AWD CONTROL POWER SUPPLY AND GROUND CIRCUIT .... 23
UNIT) .................................................................12
. Description ..............................................................23
.
CONSULT-III Function (ALL MODE AWD/4WD) .... 12 Diagnosis Procedure ..............................................23 . K
COMPONENT DIAGNOSIS ........................ 14
. AWD WARNING LAMP .................................... 25
Description ..............................................................25
.
C1201 AWD CONTROL UNIT ...........................14
. Diagnosis Procedure ..............................................25 . L
Description ............................................................. 14
.
DTC Logic .............................................................. 14
. ECU DIAGNOSIS ........................................ 27
.
Diagnosis Procedure .............................................. 14. M
AWD CONTROL UNIT ...................................... 27
C1203 ABS ACTUATOR AND ELECTRIC Reference Value .....................................................27.
UNIT (CONTROL UNIT) ....................................15
. Wiring Diagram -- AWD SYSTEM -- ....................28 .
Description ............................................................. 15
. Fail Safe .................................................................32
. N
DTC Logic .............................................................. 15
. DTC Inspection Priority Chart .................................33 .
Diagnosis Procedure .............................................. 15. DTC Index ..............................................................33
.
O
C1204 AWD SOLENOID ...................................16
. SYMPTOM DIAGNOSIS ............................. 35
.
Description ............................................................. 16
.
DTC Logic .............................................................. 16
. AWD SYSTEM SYMPTOMS ............................. 35
Diagnosis Procedure .............................................. 16. Symptom Table ......................................................35
. P
Component Inspection ........................................... 18 .
AWD WARNING LAMP DOES NOT TURN ON
C1205 AWD ACTUATOR RELAY ....................19
. ... 36
Description ............................................................. 19
. Description ..............................................................36
.
DTC Logic .............................................................. 19
. Diagnosis Procedure ..............................................36 .
Diagnosis Procedure .............................................. 19.
Revision: October 2006 DLN-1 2007 G35 Sedan
AWD WARNING LAMP DOES NOT TURN REMOVAL AND INSTALLATION .............. 55
OFF ................................................................... 37
.
Description ............................................................. 37
. TRANSFER ASSEMBLY .................................. 55
.
Diagnosis Procedure ............................................. 37 . Exploded View ....................................................... 55
.
Removal and Installation ........................................ 55
.
HEAVY TIGHT-CORNER BRAKING SYMP-
TOM OCCURS .................................................. 38
. DISASSEMBLY AND ASSEMBLY ............ 58
Description ............................................................. 38
.
FRONT CASE AND REAR CASE .................... 58
.
Diagnosis Procedure ............................................. 38 .
Exploded View ....................................................... 58
.
VEHICLE DOES NOT ENTER AWD MODE .... 39
. Disassembly ........................................................... 58
.
Description ............................................................. 39
. Assembly ............................................................... 62
.
Diagnosis Procedure ............................................. 39 . Inspection ............................................................... 67
.
AWD WARNING LAMP BLINKS QUICKLY .... 40
. MAINSHAFT ..................................................... 69
.
Description ............................................................. 40
. Exploded View ....................................................... 69
.
Disassembly ........................................................... 69
.
AWD WARNING LAMP BLINKS SLOWLY ..... 41
. Assembly ............................................................... 70
.
Description ............................................................. 41
. Inspection ............................................................... 70
.
Diagnosis Procedure ............................................. 41 .
FRONT DRIVE SHAFT AND DRIVE CHAIN .... 72
.
NORMAL OPERATING CONDITION ............... 42
. Exploded View ....................................................... 72
.
Description ............................................................. 42
. Disassembly ........................................................... 72
.
Assembly ............................................................... 73
.
NOISE, VIBRATION AND HARSHNESS Inspection ............................................................... 74
.
(NVH) TROUBLESHOOTING ........................... 43
.
NVH Troubleshooting Chart .................................. 43
. SERVICE DATA AND SPECIFICATIONS
(SDS) .......................................................... 76
PRECAUTION ............................................ 44
.
SERVICE DATA AND SPECIFICATIONS
PRECAUTIONS ................................................ 44
. (SDS) ................................................................ 76
.
Precaution for Supplemental Restraint System
General Specifications ........................................... 76
.
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................ 44
.
FRONT PROPELLER SHAFT: 2S56A
Service Notice or Precautions for Transfer ............ 44 . SYMPTOM DIAGNOSIS ............................ 77
PREPARATION .......................................... 45
. NOISE, VIBRATION AND HARSHNESS
PREPARATION ................................................ 45
. (NVH) TROUBLESHOOTING ........................... 77
.
Special Service Tools ............................................ 45
. NVH Troubleshooting Chart ................................... 77
.
Commercial Service Tools ..................................... 46
.
PREPARATION .......................................... 78
ON-VEHICLE MAINTENANCE .................. 48
. PREPARATION ................................................ 78
.
TRANSFER FLUID ........................................... 48
. Commercial Service Tools ..................................... 78
.
Inspection .............................................................. 48
.
ON-VEHICLE MAINTENANCE .................. 79
Draining ................................................................. 48
.
Refilling .................................................................. 48
. FRONT PROPELLER SHAFT .......................... 79
.
Inspection ............................................................... 79
.
ON-VEHICLE REPAIR ............................... 49
.
ON-VEHICLE REPAIR ............................... 80
AWD CONTROL UNIT ...................................... 49
.
Exploded View ....................................................... 49
. FRONT PROPELLER SHAFT .......................... 80
.
Removal and Installation ....................................... 49
. Exploded View ....................................................... 80
.
Removal and Installation ........................................ 80 .
FRONT OIL SEAL ............................................ 50
.
Inspection ............................................................... 81
.
Exploded View ....................................................... 50
.
Removal and Installation ....................................... 50
. SERVICE DATA AND SPECIFICATIONS
REAR OIL SEAL ............................................... 52
. (SDS) .......................................................... 82
Exploded View ....................................................... 52
.
Removal and Installation ....................................... 52
.
Revision: October 2006 DLN-2 2007 G35 Sedan
SERVICE DATA AND SPECIFICATIONS SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................82
. (SDS) ........................................................... 97
. A
General Specifications ........................................... 82
.
Propeller Shaft Runout ........................................... 82
. SERVICE DATA AND SPECIFICATIONS
Journal Axial Play ................................................... 82
. (SDS) ................................................................. 97 B
REAR PROPELLER SHAFT: 3S80A General Specifications ............................................97
.
Propeller Shaft Runout ...........................................97
.
SYMPTOM DIAGNOSIS ............................. 83
. Journal Axial Play ...................................................97
.
C
REAR PROPELLER SHAFT: 3F80A-1VL107
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ...........................83
. SYMPTOM DIAGNOSIS ............................. 98
.
NVH Troubleshooting Chart ................................... 83
. DLN
NOISE, VIBRATION AND HARSHNESS
PREPARATION .......................................... 84
. (NVH) TROUBLESHOOTING ........................... 98
NVH Troubleshooting Chart ...................................98
. E
PREPARATION .................................................84
.
Commercial Service Tools ..................................... 84
. PREPARATION .......................................... 99
.
ON-VEHICLE MAINTENANCE ................... 85
. PREPARATION ................................................. 99 F
Commercial Service Tools ......................................99
.
REAR PROPELLER SHAFT .............................85
.
Inspection ............................................................... 85
. ON-VEHICLE MAINTENANCE ................. 100
.
G
ON-VEHICLE REPAIR ................................ 86
. REAR PROPELLER SHAFT ........................... 100
Inspection ............................................................. 100
.
REAR PROPELLER SHAFT .............................86
.
H
Exploded View ....................................................... 86
. ON-VEHICLE REPAIR .............................. 101
.
Removal and Installation ........................................ 86 .
Inspection ............................................................... 88
. REAR PROPELLER SHAFT ........................... 101
Exploded View ...................................................... 101
. I
SERVICE DATA AND SPECIFICATIONS Removal and Installation ...................................... 101 .
(SDS) ........................................................... 89
. Inspection ............................................................. 104
.
J
SERVICE DATA AND SPECIFICATIONS SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................89
. (SDS) ......................................................... 105
.
General Specifications ........................................... 89
.
SERVICE DATA AND SPECIFICATIONS K
Propeller Shaft Runout ........................................... 89
.
Journal Axial Play ................................................... 89
. (SDS) ............................................................... 105
REAR PROPELLER SHAFT: 3S80A-R General Specifications .......................................... 105
.
Propeller Shaft Runout ......................................... 105
. L
SYMPTOM DIAGNOSIS ............................. 90
. Journal Axial Play ................................................. 105
.
FRONT FINAL DRIVE: F160A
NOISE, VIBRATION AND HARSHNESS M
(NVH) TROUBLESHOOTING ...........................90
. SYMPTOM DIAGNOSIS ........................... 106
.
NVH Troubleshooting Chart ................................... 90
.
NOISE, VIBRATION AND HARSHNESS
PREPARATION .......................................... 91
. (NVH) TROUBLESHOOTING ......................... 106 N
NVH Troubleshooting Chart ................................. 106
.
PREPARATION .................................................91
.
Commercial Service Tools ..................................... 91
. PRECAUTION ........................................... 107
. O
ON-VEHICLE MAINTENANCE ................... 92
. PRECAUTIONS ............................................... 107
Precaution Necessary for Steering Wheel Rota-
REAR PROPELLER SHAFT .............................92
. tion after Battery Disconnect ................................ 107
. P
Inspection ............................................................... 92
.
Service Notice or Precautions for Front Final Drive
ON-VEHICLE REPAIR ................................ 93
. .. 107
REAR PROPELLER SHAFT .............................93
. PREPARATION ........................................ 108
.
Exploded View ....................................................... 93
. PREPARATION ............................................... 108
Removal and Installation ........................................ 93 . Special Service Tools ........................................... 108
.
Inspection ............................................................... 96
.
Revision: October 2006 DLN-3 2007 G35 Sedan
Commercial Service Tools ....................................110
. Preload Torque .................................................... 144
.
Backlash .............................................................. 144
.
FUNCTION DIAGNOSIS ........................... 111
. Companion Flange Runout .................................. 144 .
FRONT FINAL DRIVE ASSEMBLY ............... 111
. REAR FINAL DRIVE: R200
System Diagram ...................................................111
. SYMPTOM DIAGNOSIS ........................... 145
ON-VEHICLE MAINTENANCE ................. 112
. NOISE, VIBRATION AND HARSHNESS
FRONT DIFFERENTIAL GEAR OIL ............... 112
. (NVH) TROUBLESHOOTING .......................... 145
.
Inspection .............................................................112
. NVH Troubleshooting Chart ................................. 145
.
Draining ................................................................112
.
PRECAUTION ........................................... 147
Refilling .................................................................112
.
PRECAUTIONS ............................................... 147
.
ON-VEHICLE REPAIR .............................. 113
. Service Notice or Precautions for Rear Final Drive. 147
SIDE OIL SEAL .............................................. 113
.
PREPARATION ......................................... 148
RIGHT SIDE ............................................................113
.
RIGHT SIDE : Exploded View ..............................113 .
PREPARATION ............................................... 148
.
RIGHT SIDE : Removal and Installation ...............114 . Special Service Tools .......................................... 148
.
Commercial Service Tools ................................... 151
.
LEFT SIDE ..............................................................114
.
LEFT SIDE : Exploded View .................................114 . FUNCTION DIAGNOSIS ........................... 152
LEFT SIDE : Removal and Installation .................116 .
REAR FINAL DRIVE ASSEMBLY .................. 152
.
REMOVAL AND INSTALLATION ............. 117
. System Diagram .................................................. 152
.
FRONT FINAL DRIVE ASSEMBLY ............... 117
. ON-VEHICLE MAINTENANCE ................. 154
Exploded View ......................................................117
.
REAR DIFFERENTIAL GEAR OIL .................. 154
.
Removal and Installation ......................................117.
Inspection ............................................................. 154
.
DISASSEMBLY AND ASSEMBLY ........... 119
. Draining ................................................................ 154
.
Refilling ................................................................ 154
.
SIDE SHAFT ................................................... 119
.
Exploded View ......................................................119
. ON-VEHICLE REPAIR .............................. 155
Disassembly .........................................................120
.
FRONT OIL SEAL ........................................... 155
.
Assembly ..............................................................120
.
Inspection After Disassembly ...............................121 . 2WD ........................................................................ 155
.
2WD : Exploded View .......................................... 155 .
DIFFERENTIAL ASSEMBLY ......................... 122
. 2WD : Removal and Installation ........................... 156 .
Exploded View ......................................................122
.
Disassembly .........................................................123
. AWD ....................................................................... 160
.
Assembly ..............................................................125
. AWD : Exploded View .......................................... 160 .
Adjustment ............................................................130
. AWD : Removal and Installation .......................... 161 .
Inspection After Disassembly ...............................134 .
SIDE OIL SEAL ............................................... 166
.
DRIVE PINION ................................................ 136
.
Exploded View ......................................................136
. 2WD ........................................................................ 166
.
Disassembly .........................................................137
. 2WD : Exploded View .......................................... 166 .
Assembly ..............................................................138
. 2WD : Removal and Installation ........................... 167 .
Adjustment ............................................................140
.
AWD ....................................................................... 168
.
Inspection After Disassembly ...............................143 .
AWD : Exploded View .......................................... 168 .
SERVICE DATA AND SPECIFICATIONS AWD : Removal and Installation .......................... 169 .
(SDS) ......................................................... 144
. REMOVAL AND INSTALLATION ............. 171
SERVICE DATA AND SPECIFICATIONS REAR FINAL DRIVE ASSEMBLY .................. 171
.
(SDS) ............................................................... 144
.
General Specifications ..........................................144
. 2WD ........................................................................ 171
.
Drive Gear Runout ................................................144
. 2WD : Exploded View .......................................... 171 .
Differential Side Gear Clearance ..........................144 . 2WD : Removal and Installation ........................... 171 .
Revision: October 2006 DLN-4 2007 G35 Sedan
AWD ........................................................................ 172
. Service Notice or Precautions for Rear Final Drive 220
..
AWD : Exploded View .......................................... 172 . A
AWD : Removal and Installation .......................... 172 . PREPARATION ........................................ 221
.
DISASSEMBLY AND ASSEMBLY ........... 174
. PREPARATION ............................................... 221
Special Service Tools ........................................... 221
. B
DIFFERENTIAL ASSEMBLY .......................... 174
. Commercial Service Tools .................................... 224
.
2WD ........................................................................ 174
. FUNCTION DIAGNOSIS ........................... 225
. C
2WD : Exploded View .......................................... 174 .
2WD : Disassembly .............................................. 175 . REAR FINAL DRIVE ASSEMBLY .................. 225
2WD : Assembly ................................................... 177 . System Diagram ................................................... 225
.
2WD : Adjustment ................................................ 181 . DLN
2WD : Inspection After Disassembly .................... 186 . ON-VEHICLE MAINTENANCE ................. 226
.
AWD ........................................................................ 186
. REAR DIFFERENTIAL GEAR OIL ................. 226
E
AWD : Exploded View .......................................... 186 . Inspection ............................................................. 226
.
AWD : Disassembly ............................................. 187 . Draining ................................................................ 226
.
AWD : Assembly .................................................. 190 . Refilling ................................................................. 226
.
AWD : Adjustment ................................................ 194 . F
AWD : Inspection After Disassembly ................... 198 . ON-VEHICLE REPAIR .............................. 227
.
DRIVE PINION ................................................. 199
. FRONT OIL SEAL ........................................... 227
G
2WD ........................................................................ 199
. M/T .......................................................................... 227
.
2WD : Exploded View .......................................... 199 . M/T : Exploded View ............................................. 227 .
2WD : Disassembly .............................................. 200 . M/T : Removal and Installation ............................. 228 . H
2WD : Assembly ................................................... 201 . A/T ........................................................................... 232
.
2WD : Adjustment ................................................ 203 . A/T : Exploded View ............................................. 232 .
2WD : Inspection After Disassembly .................... 206 . A/T : Removal and Installation .............................. 233 . I
AWD ........................................................................ 207
. SIDE OIL SEAL ............................................... 238
AWD : Exploded View .......................................... 207 .
AWD : Disassembly ............................................. 208 . M/T .......................................................................... 238
. J
AWD : Assembly .................................................. 209 . M/T : Exploded View ............................................. 238 .
AWD : Adjustment ................................................ 211 . M/T : Removal and Installation ............................. 239 .
AWD : Inspection After Disassembly ................... 214 . K
A/T ........................................................................... 240
.
SERVICE DATA AND SPECIFICATIONS A/T : Exploded View ............................................. 240 .
(SDS) ......................................................... 216
. A/T : Removal and Installation .............................. 241 .
L
SERVICE DATA AND SPECIFICATIONS REMOVAL AND INSTALLATION ............ 243
.
(SDS) ............................................................... 216
.
REAR FINAL DRIVE ASSEMBLY .................. 243 M
General Specification ........................................... 216 .
Drive Gear Runout ............................................... 216 . M/T .......................................................................... 243
.
Differential Side Gear Clearance ......................... 216 . M/T : Exploded View ............................................. 243 .
Preload Torque .................................................... 216
. M/T : Removal and Installation ............................. 243 . N
Backlash ............................................................... 216
.
Drive Pinion Runout (2WD Models) ..................... 216 . A/T ........................................................................... 244
.
Companion flange Runout (AWD Models) ........... 216 . A/T : Exploded View ............................................. 244 .
A/T : Removal and Installation .............................. 244 . O
REAR FINAL DRIVE: R200V
SYMPTOM DIAGNOSIS ........................... 218
. DISASSEMBLY AND ASSEMBLY ........... 246
.
P
NOISE, VIBRATION AND HARSHNESS DIFFERENTIAL ASSEMBLY .......................... 246
(NVH) TROUBLESHOOTING ......................... 218
. M/T .......................................................................... 246
.
NVH Troubleshooting Chart ................................. 218
. M/T : Exploded View ............................................. 246 .
M/T : Disassembly ................................................ 247 .
PRECAUTION ........................................... 220
. M/T : Assembly ..................................................... 249 .
PRECAUTIONS ............................................... 220
. M/T : Adjustment .................................................. 253 .
M/T : Inspection After Disassembly ...................... 257 .
Revision: October 2006 DLN-5 2007 G35 Sedan
A/T ...........................................................................258
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