Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2006-2007 Approved G35-V35-Sedan-2007 em

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ENGINE

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                                                                                                SECTION
                                                                                        ENGINE MECHANICAL
                                                                                                                            EM                                     EM



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                                                                  CONTENTS
SYMPTOM DIAGNOSIS .............................. 3
                                            .                                       Removal and Installation ........................................15   .        F
                                                                                    Inspection ...............................................................16
                                                                                                                                                          .
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................ 3
                                             .                                    CAMSHAFT VALVE CLEARANCE .................. 17
                                                                                                                                                                   G
  NVH Troubleshooting - Engine Noise ................... 3   .                      Inspection and Adjustment .....................................17
                                                                                                                                               .
  Use the Chart Below to Help You Find the C
                                                                                  COMPRESSION PRESSURE ........................... 22
  ause of the Symptom ............................................. 3
                                                             .
                                                                                    Inspection ...............................................................22
                                                                                                                                                          .        H
PRECAUTION .............................................. 5
                                                     .                            ON-VEHICLE REPAIR ................................ 24
                                                                                                                                 .
PRECAUTIONS .................................................. 5
                                                         .                                                                                                          I
                                                                                  DRIVE BELT AUTO TENSIONER AND IDLER
  Precaution for Procedure without Cowl Top Cover 5                 ......
  Precaution Necessary for Steering Wheel Rota-
                                                                                  PULLEY ............................................................. 24
  tion after Battery Disconnect .................................... 5
                                                                    .               Exploded View ........................................................24
                                                                                                                                                      .
                                                                                    Removal and Installation ........................................24
                                                                                                                                                      .            J
  Draining Engine Coolant ......................................... 5
                                                                    .
  Disconnecting Fuel Piping ...................................... 5.             AIR CLEANER AND AIR DUCT ....................... 25
  Removal and Disassembly ..................................... 5   .               Exploded View ........................................................25
                                                                                                                                                          .
  Inspection, Repair and Replacement ..................... 6        .                                                                                              K
                                                                                    Removal and Installation ........................................25   .
  Assembly and Installation ....................................... 6
                                                                    .               Inspection ...............................................................26
                                                                                                                                                          .
  Parts Requiring Angle Tightening .......................... 6     .
  Liquid Gasket .......................................................... 6
                                                                    .             INTAKE MANIFOLD COLLECTOR .................. 27                                  L
                                                                                    Exploded View ........................................................27
                                                                                                                                                      .
PREPARATION ........................................... 8
                                                   .                                Removal and Installation ........................................27
                                                                                                                                                      .
PREPARATION .................................................. 8
                                                         .                        INTAKE MANIFOLD ......................................... 30                     M
  Special Service Tools ............................................. 8
                                                               .                    Exploded View ........................................................30
                                                                                                                                                          .
  Commercial Service Tools ...................................... 9
                                                               .                    Removal and Installation ........................................30   .
                                                                                    Inspection ...............................................................31
                                                                                                                                                          .        N
ON-VEHICLE MAINTENANCE ................... 12
                                       .
                                                                                  EXHAUST MANIFOLD ...................................... 32
DRIVE BELTS ...................................................12
                                                           .                        Exploded View ........................................................32
                                                                                                                                                          .
  Exploded View ....................................................... 12
                                                                        .                                                                                          O
                                                                                    Removal and Installation ........................................32   .
  Checking ................................................................ 12
                                                                        .
                                                                                    Inspection ...............................................................34
                                                                                                                                                          .
  Tension Adjustment ............................................... 12 .
  Removal and Installation ........................................ 12  .         FUEL INJECTOR AND FUEL TUBE ................ 35                                  P
  Inspection ............................................................... 13
                                                                        .           Exploded View ........................................................35
                                                                                                                                                          .
                                                                                    Removal and Installation ........................................35   .
AIR CLEANER FILTER .....................................14
                                                    .                               Inspection ...............................................................40
                                                                                                                                                          .
  Removal and Installation ........................................ 14
                                                               .
                                                                                  OIL PAN (LOWER) ........................................... 41
SPARK PLUG ...................................................15
                                                          .                         Exploded View (2WD) ............................................41
                                                                                                                                                .
  Exploded View ....................................................... 15
                                                                   .                Exploded View (AWD) ............................................41
                                                                                                                                                .


Revision: October 2006                                                      EM-1                                                        2007 G35 Sedan
  Removal and Installation ....................................... 42   .           REAR TIMING CHAIN CASE ........................... 91
                                                                                                                                   .
  Inspection .............................................................. 44
                                                                        .             Exploded View ....................................................... 91
                                                                                                                                                           .
                                                                                      Disassembly ........................................................... 92
                                                                                                                                                           .
IGNITION COIL, SPARK PLUG AND ROCK-                                                   Assembly ............................................................... 93
                                                                                                                                                           .
ER COVER ........................................................ 45
                                                              .
  Exploded View ....................................................... 45
                                                                    .               OIL PAN (UPPER) AND OIL STRAINER ......... 96
                                                                                                                           .
  Removal and Installation ....................................... 45
                                                                    .
                                                                                    2WD .......................................................................... 96
                                                                                                                                                               .
TIMING CHAIN ................................................. 48
                                                           .                         2WD : Exploded View ............................................ 96       .
  Exploded View ....................................................... 48
                                                                        .            2WD : Disassembly and Assembly ........................ 96                .
  Removal and Installation ....................................... 49   .            2WD : Inspection .................................................... 98  .
  Inspection .............................................................. 63
                                                                        .
                                                                                    AWD ......................................................................... 98
                                                                                                                                                              .
CAMSHAFT ...................................................... 65
                                                            .                        AWD : Exploded View ............................................ 98      .
  Exploded View ....................................................... 65
                                                                        .            AWD : Disassembly and Assembly ........................ 99               .
  Removal and Installation ....................................... 65   .            AWD : Inspection ................................................. 102   .
  Inspection .............................................................. 69
                                                                        .
                                                                                    CYLINDER HEAD ............................................ 103
                                                                                                                                            .
OIL SEAL .......................................................... 74
                                                                .                     Exploded View ..................................................... 103.
                                                                                      Removal and Installation ...................................... 104    .
VALVE OIL SEAL .................................................... 74
                                                                .                     Disassembly and Assembly ................................. 107         .
 VALVE OIL SEAL : Removal and Installation ........ 74          .                     Inspection ............................................................. 111
                                                                                                                                                             .
FRONT OIL SEAL .................................................... 74
                                                                .                   CYLINDER BLOCK ......................................... 114
                                                                                                                                          .
 FRONT OIL SEAL : Removal and Installation ....... 74           .                     Exploded View ..................................................... 114.
                                                                                      Disassembly and Assembly ................................. 114         .
REAR OIL SEAL ...................................................... 75
                                                                 .
                                                                                      Inspection ............................................................. 124
                                                                                                                                                             .
 REAR OIL SEAL : Removal and Installation ......... 75           .
                                                                                    HOW TO SELECT PISTON AND BEARING .. 135
REMOVAL AND INSTALLATION .............. 77
                                    .
                                                                                      Description ........................................................... 135
                                                                                                                                                               .
ENGINE ASSEMBLY ........................................ 77
                                                     .                                Piston ................................................................... 135
                                                                                                                                                               .
                                                                                      Connecting Rod Bearing .................................... 136          .
2WD .......................................................................... 77
                                                                           .          Main Bearing ....................................................... 138 .
 2WD : Exploded View ............................................ 77       .
 2WD : Removal and Installation ............................ 77            .        SERVICE DATA AND SPECIFICATIONS
 2WD : Inspection ................................................... 81   .        (SDS) ......................................................... 141
AWD ......................................................................... 81
                                                                          .         SERVICE DATA AND SPECIFICATIONS
 AWD : Exploded View ........................................... 81       .         (SDS) ............................................................... 141
                                                                                                                                                       .
 AWD : Removal and Installation ............................ 82           .           General Specification .......................................... 141   .
 AWD : Inspection ................................................... 86  .           Drive Belt ............................................................. 141
                                                                                                                                                             .
                                                                                      Spark Plug ........................................................... 142
                                                                                                                                                             .
DISASSEMBLY AND ASSEMBLY ............ 88
                                  .                                                   Intake Manifold ..................................................... 142
                                                                                                                                                             .
ENGINE STAND SETTING ............................... 88
                                                 .                                    Exhaust Manifold ................................................. 142 .
  Setting ................................................................... 88
                                                                          .           Camshaft .............................................................. 142
                                                                                                                                                             .
                                                                                      Cylinder Head ..................................................... 144.
ENGINE UNIT ................................................... 90
                                                            .                         Cylinder Block ..................................................... 146
                                                                                                                                                             .
  Disassembly .......................................................... 90
                                                                       .              Main Bearing ....................................................... 150
                                                                                                                                                             .
  Assembly ............................................................... 90
                                                                       .              Connecting Rod Bearing .................................... 151        .




 Revision: October 2006                                                       EM-2                                                           2007 G35 Sedan
         NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS                                                                            A
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting - Engine Noise                                 INFOID:0000000000956210
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                                                                 JPBIA0001GB




Use the Chart Below to Help You Find the Cause of the Symptom      INFOID:0000000000956211




1.   Locate the area where noise occurs.

Revision: October 2006                     EM-3                 2007 G35 Sedan
            NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS >
2. Confirm the type of noise.
3. Specify the operating condition of the engine.
4. Check specified noise source.
If necessary, repair or replace these parts.

                                        Operating condition of engine
  Location     Type of       Before   After   When                                   Source of                                  Refer-
                                                        When      When     While                         Check item
  of noise      noise        warm-    warm-   start-                                  noise                                   ence page
                                                        idling    racing   driving
                              up       up      ing
 Top of en-   Ticking or                                                             Tappet
                               C       A        --        A         B        --                    Valve clearance             EM-17
 gine         clicking                                                               noise
 Rocker
 cover                                                                               Camshaft      Camshaft runout             EM-142
 Cylinder     Rattle           C       A        --        A         B        C       bearing       Camshaft journal oil        EM-142
 head                                                                                noise         clearance

                                                                                                   Piston to piston pin oil
                                                                                                                               EM-146
              Slap or                                                                Piston pin    clearance
                              --       A        --        B         B        --
              knock                                                                  noise         Connecting rod bushing
                                                                                                                               EM-151
                                                                                                   oil clearance
                                                                                                   Piston to cylinder bore     EM-146
 Crank-                                                                                            clearance
 shaft pul-                                                                                        Piston ring side clear-     EM-146
              Slap or                                                                Piston
 ley                           A       --       --        B         B        A                     ance
              rap                                                                    slap noise
 Cylinder                                                                                          Piston ring end gap         EM-146
 block                                                                                             Connecting rod bend         EM-151
 (Side of                                                                                          and torsion
 engine)                                                                             Connect-      Connecting rod bushing      EM-151
 Oil pan                                                                             ing rod       oil clearance
              Knock            A       B        C         B         B        B
                                                                                     bearing       Connecting rod bearing      EM-151
                                                                                     noise         oil clearance
                                                                                                Main bearing oil clear-        EM-150
                                                                                     Main bear-
              Knock            A       B        --        A         B        C                  ance
                                                                                     ing noise
                                                                                                Crankshaft runout              EM-146
                                                                                     Timing
 Front of                                                                            chain and     Timing chain cracks         EM-63
 engine       Tapping or                                                             timing        and wear
                               A       A        --        B         B        B
 Timing       ticking                                                                chain ten-    Timing chain tensioner      EM-49
 chain case                                                                          sioner        operation
                                                                                     noise
                                                                                     Drive belts
              Squeak-
                                                                                     (Sticking
              ing or fizz-     A       B        --        B        --        C                     Drive belts deflection
                                                                                     or slip-
              ing                                                                                                              EM-12
                                                                                     ping)
 Front of
                                                                                     Drive belts   Idler pulley bearing op-
 engine       Creaking         A       B         A        B         A        B
                                                                                     (Slipping)    eration
                                                                                     Water                                     CO-19,
              Squall
                               A       B        --        B         A        B       pump          Water pump operation       "Exploded
              Creak
                                                                                     noise                                      View"
A: Closely related B: Related C: Sometimes related      --: Not related




 Revision: October 2006                                          EM-4                                                2007 G35 Sedan
                                               PRECAUTIONS
< PRECAUTION >
PRECAUTION                                                                                                                      A
PRECAUTIONS
Precaution for Procedure without Cowl Top Cover                                                       INFOID:0000000000956212
                                                                                                                                EM
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
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                                                                                                                PIIB3706J


Precaution Necessary for Steering Wheel Rotation after Battery Disconnect                                                       F
                                                                                                      INFOID:0000000000956213


NOTE:



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