Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2006-2007 Approved G35-V35-Sedan-2007 tm
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TRANSMISSION & DRIVELINE
A
TRANSAXLE & TRANSMISSION
SECTION TM B
C
TM
E
CONTENTS
6MT: FS6R31A ON-VEHICLE REPAIR ................................ 17
. F
FUNCTION DIAGNOSIS .............................. 6
. REAR OIL SEAL ............................................... 17
Exploded View ........................................................17
. G
M/T SYSTEM ...................................................... 6
. Removal and Installation ........................................17
.
System Diagram ....................................................... 6
.
System Description .................................................. 6
. SHIFT CONTROL .............................................. 18
Exploded View ........................................................18
. H
COMPONENT DIAGNOSIS ......................... 8
. Removal and Installation ........................................18 .
Inspection ...............................................................23
.
BACK-UP LAMP SWITCH ................................. 8
.
I
Component Parts Location ....................................... 8
. AIR BREATHER HOSE .................................... 24
Component Inspection ............................................. 8
. Exploded View ........................................................24
.
Removal and Installation ........................................24
.
PARK/NEUTRAL POSITION SWITCH .............. 9
. J
Component Parts Location ....................................... 9
. REMOVAL AND INSTALLATION .............. 26
.
Component Inspection ............................................. 9
.
TRANSMISSION ASSEMBLY .......................... 26
K
SYMPTOM DIAGNOSIS ............................. 10
. Exploded View ........................................................26
.
Removal and Installation ........................................26
.
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ...........................10
. DISASSEMBLY AND ASSEMBLY ............. 30
. L
NVH Troubleshooting Chart ................................... 10
.
TRANSMISSION ASSEMBLY .......................... 30
PRECAUTION ............................................. 11
. Exploded View ........................................................30
.
M
Disassembly ...........................................................35
.
PRECAUTIONS .................................................11
. Assembly ................................................................44
.
Service Notice or Precautions for Manual Trans-
mission ................................................................... 11
. MAIN DRIVE GEAR .......................................... 56 N
Exploded View ........................................................56
.
PREPARATION .......................................... 12
. Disassembly ...........................................................56
.
Assembly ................................................................56
. O
PREPARATION .................................................12
. Inspection ...............................................................57
.
Special Service Tools ............................................. 12
.
Commercial Service Tools ..................................... 14
. MAINSHAFT AND GEAR ................................. 59
Exploded View ........................................................59
. P
ON-VEHICLE MAINTENANCE ................... 16
. Disassembly ...........................................................59
.
M/T OIL ..............................................................16
. Assembly ................................................................59
.
Exploded View ....................................................... 16. Inspection ...............................................................64
.
Draining .................................................................. 16
. COUNTER SHAFT AND GEAR ........................ 67
Refilling .................................................................. 16
. Exploded View ........................................................67
.
Inspection ............................................................... 16
. Disassembly ...........................................................67
.
Revision: October 2006 TM-1 2007 G35 Sedan
Assembly ............................................................... 67
. Description ........................................................... 120
.
Inspection .............................................................. 69
. DTC Logic ............................................................ 120
.
Diagnosis Procedure ............................................ 120 .
REVERSE IDLER SHAFT AND GEAR ............ 73
.
Exploded View ....................................................... 73
. P0615 START SIGNAL ................................... 121
.
Disassembly .......................................................... 73
. Description ........................................................... 121
.
Assembly ............................................................... 73
. DTC Logic ............................................................ 121
.
Inspection .............................................................. 73
. Diagnosis Procedure ............................................ 121 .
SHIFT FORK AND FORK ROD ........................ 74
. P0700 TCM ...................................................... 123
.
Exploded View ....................................................... 74
. Description ........................................................... 123
.
Disassembly .......................................................... 74
. DTC Logic ............................................................ 123
.
Assembly ............................................................... 74
. Diagnosis Procedure ............................................ 123 .
Inspection .............................................................. 74
.
P0705 PARK/NEUTRAL POSITION SWITCH.. 124
SERVICE DATA AND SPECIFICATIONS Description ........................................................... 124
.
(SDS) .......................................................... 75
. DTC Logic ............................................................ 124
.
Diagnosis Procedure ............................................ 124 .
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 75
. P0717 TURBINE REVOLUTION SENSOR ..... 126
.
General Specification ............................................ 75 . Description ........................................................... 126
.
End Play ................................................................ 75
. DTC Logic ............................................................ 126
.
Baulk Ring Clearance ............................................ 76 . Diagnosis Procedure ............................................ 126 .
5AT: RE5R05A P0720 VEHICLE SPEED SENSOR A/T (REV-
OLUTION SENSOR) ........................................ 128
.
BASIC INSPECTION .................................. 77
.
Description ........................................................... 128
.
DIAGNOSIS AND REPAIR WORKFLOW ........ 77
. DTC Logic ............................................................ 128
.
Work Flow .............................................................. 77
. Diagnosis Procedure ............................................ 129 .
Diagnostic Work Sheet .......................................... 78 .
P0725 ENGINE SPEED SIGNAL .................... 131
.
FUNCTION DIAGNOSIS ............................ 80
. Description ........................................................... 131
.
DTC Logic ............................................................ 131
.
A/T CONTROL SYSTEM .................................. 80
. Diagnosis Procedure ............................................ 131 .
System Diagram .................................................... 80
.
System Description ................................................ 81
. P0731 A/T 1ST GEAR FUNCTION ................. 133
.
Component Parts Location .................................... 87. Description ........................................................... 133
.
Component Description ......................................... 89
. DTC Logic ............................................................ 133
.
Diagnosis Procedure ............................................ 134 .
SHIFT MECHANISM ......................................... 92
.
Cross-Sectional View ............................................ 92
. P0732 A/T 2ND GEAR FUNCTION ................. 135
.
System Diagram .................................................... 93
. Description ........................................................... 135
.
System Description ................................................ 94
. DTC Logic ............................................................ 135
.
Component Parts Location ...................................104 . Diagnosis Procedure ............................................ 136 .
Component Description ........................................106
. P0733 A/T 3RD GEAR FUNCTION ................. 137
.
SHIFT LOCK SYSTEM ................................... 108
. Description ........................................................... 137
.
System Description ...............................................108
. DTC Logic ............................................................ 137
.
Component Parts Location ...................................109 . Diagnosis Procedure ............................................ 138 .
Component Description ........................................109
. P0734 A/T 4TH GEAR FUNCTION ................. 139
.
ON BOARD DIAGNOSTIC (OBD) SYSTEM .. 110
. Description ........................................................... 139
.
Diagnosis Description ...........................................110
. DTC Logic ............................................................ 139
.
Diagnosis Procedure ............................................ 140 .
DIAGNOSIS SYSTEM (TCM) ......................... 113
.
Diagnosis Description ...........................................113
. P0735 A/T 5TH GEAR FUNCTION ................. 141
.
CONSULT-III Function (TRANSMISSION) ...........114 . Description ........................................................... 141
.
DTC Logic ............................................................ 141
.
COMPONENT DIAGNOSIS ...................... 120
. Diagnosis Procedure ............................................ 142 .
U1000 CAN COMM CIRCUIT ......................... 120
. P0740 TORQUE CONVERTER CLUTCH SO-
LENOID VALVE ............................................... 143
.
Revision: October 2006 TM-2 2007 G35 Sedan
Description ........................................................... 143
. Description ............................................................ 159
.
DTC Logic ............................................................ 143
. DTC Logic ............................................................. 159
. A
Diagnosis Procedure ............................................ 143 . Diagnosis Procedure ............................................ 159 .
P0744 A/T TCC S/V FUNCTION (LOCK -UP).. 144 P1772 LOW COAST BRAKE SOLENOID
B
Description ........................................................... 144
. VALVE ............................................................. 161
DTC Logic ............................................................ 144
. Description ............................................................ 161
.
Diagnosis Procedure ............................................ 144 . DTC Logic ............................................................. 161
.
Diagnosis Procedure ............................................ 161 . C
P0745 LINE PRESSURE SOLENOID VALVE.. 145
Description ........................................................... 145
. P1774 LOW COAST BRAKE SOLENOID
DTC Logic ............................................................ 145
. VALVE FUNCTION ......................................... 162 TM
Diagnosis Procedure ............................................ 145 . Description ............................................................ 162
.
DTC Logic ............................................................. 162
.
P1705 THROTTLE POSITION SENSOR ........ 146
. Diagnosis Procedure ............................................ 162 .
Description ........................................................... 146
. E
DTC Logic ............................................................ 146
. P1815 MANUAL MODE SWITCH ................... 164
Diagnosis Procedure ............................................ 146 . Description ............................................................ 164
.
DTC Logic ............................................................. 164
. F
P1710 A/T FLUID TEMPERATURE SENSOR 147
.. Diagnosis Procedure ............................................ 164 .
Description ........................................................... 147
.
Component Inspection (Manual Mode Switch) ..... 167 .
DTC Logic ............................................................ 147
.
Component Inspection (Paddle Shifter) ................ 167 .
Diagnosis Procedure ............................................ 147 . G
Component Inspection (A/T fluid temperature sen- MAIN POWER SUPPLY AND GROUND CIR-
sor 1) .................................................................... 148
. CUIT ................................................................ 168
Component Inspection (A/T fluid temperature sen- Description ............................................................ 168
. H
sor 2) .................................................................... 149
. Diagnosis Procedure ............................................ 168 .
P1721 VEHICLE SPEED SENSOR MTR ........ 150
. SHIFT POSITION INDICATOR CIRCUIT ........ 170
Description ........................................................... 150
. I
Description ............................................................ 170
.
DTC Logic ............................................................ 150
. Component Function Check ................................. 170 .
Diagnosis Procedure ............................................ 150 . Diagnosis Procedure ............................................ 170 .
J
P1730 A/T INTERLOCK .................................. 151
. SHIFT LOCK SYSTEM ................................... 171
Description ........................................................... 151
. Description ............................................................ 171
.
DTC Logic ............................................................ 151
. Wiring Diagram -- A/T SHIFT LOCK SYSTEM -- 171 ..
Judgment of A/T Interlock .................................... 151 . K
Component Function Check ................................. 174 .
Diagnosis Procedure ............................................ 151 . Diagnosis Procedure ............................................ 175 .
Component Inspection (Shift lock solenoid) ......... 177 .
P1731 A/T 1ST ENGINE BRAKEING ............. 152
. L
Component Inspection (Shift lock relay) ............... 177 .
Description ........................................................... 152
.
Component Inspection (Stop lamp switch) ........... 177 .
DTC Logic ............................................................ 152
.
Diagnosis Procedure ............................................ 152 . SELECTOR LEVER POSITION INDICATOR . 179 M
Description ............................................................ 179
.
P1752 INPUT CLUTCH SOLENOID VALVE .. 153
Wiring Diagram ..................................................... 179
.
Description ........................................................... 153
.
Component Inspection .......................................... 179 .
DTC Logic ............................................................ 153
. N
Diagnosis Procedure ............................................ 153 . ECU DIAGNOSIS ...................................... 180
.
P1757 FRONT BRAKE SOLENOID VALVE ... 155
. TCM ................................................................. 180
Description ........................................................... 155
. O
Reference Value ................................................... 180.
DTC Logic ............................................................ 155
. Wiring Diagram -- A/T CONTROL SYSTEM -- ... 182 .
Diagnosis Procedure ............................................ 155 . Fail-Safe ............................................................... 187
.
DTC Inspection Priority Chart ............................... 189 . P
P1762 DIRECT CLUTCH SOLENOID VALVE 157
..
DTC Index ............................................................ 189
.
Description ........................................................... 157
.
DTC Logic ............................................................ 157
. SYMPTOM DIAGNOSIS ........................... 191
.
Diagnosis Procedure ............................................ 157 .
SYSTEM SYMPTOM ....................................... 191
P1767 HIGH AND LOW REVERSE CLUTCH Symptom Table .................................................... 191
.
SORENOID VALVE ......................................... 159
.
Revision: October 2006 TM-3 2007 G35 Sedan
PRECAUTION ........................................... 213
. CONTROL ROD .............................................. 236
.
PRECAUTIONS .............................................. 213
. 2WD ........................................................................ 236
.
Precaution for Supplemental Restraint System 2WD : Exploded View .......................................... 236 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- 2WD : Removal and Installation ........................... 236 .
SIONER" ...............................................................213. 2WD : Inspection and Adjustment ........................ 236 .
On Board Diagnosis (OBD) System of A/T and En-
AWD ....................................................................... 236
.
gine .......................................................................213
.
AWD : Exploded View .......................................... 236 .
General Precautions .............................................213 .
AWD : Removal and Installation .......................... 237 .
Service Notice or Precaution ................................214 .
AWD : Inspection and Adjustment ....................... 237 .
PREPARATION ......................................... 215
. PADDLE SHIFTER .......................................... 238
.
PREPARATION .............................................. 215
. Exploded View ..................................................... 238
.
Special Service Tool .............................................215
. Removal and Installation ...................................... 238
.
Commercial Service Tool .....................................216. CONTROL VALVE WITH TCM ....................... 240
.
ON-VEHICLE MAINTENANCE ................. 217
. Exploded View ..................................................... 240.
Removal and Installation ...................................... 240 .
A/T FLUID ....................................................... 217
. Inspection ............................................................. 248
.
Inspection .............................................................217
.
Changing ..............................................................218
.
A/T FLUID TEMPERATURE SENSOR 2 ........ 249
.
Exploded View ..................................................... 249.
A/T FLUID COOLER ....................................... 220
. Removal and Installation ...................................... 249 .
Cleaning ...............................................................220
. Inspection ............................................................. 252
.
Inspection .............................................................222
.
PARKING COMPONENTS .............................. 253
.
STALL TEST ................................................... 223
.
2WD ........................................................................ 253
.
Inspection and Judgment .....................................223
.
2WD : Exploded View .......................................... 253 .
LINE PRESSURE TEST ................................. 224
. 2WD : Removal and Installation ........................... 253 .
Inspection and Judgment .....................................224
. 2WD : Inspection .................................................. 259 .
ROAD TEST .................................................... 226
. REAR OIL SEAL ............................................. 260
.
Description ............................................................226
. 2WD ........................................................................ 260
.
Check Before Engine Is Started ...........................226 . 2WD : Exploded View .......................................... 260 .
Check Starting The Engine ...................................226 . 2WD : Removal and Installation ........................... 260 .
Cruise Test - Part 1 ..............................................227. 2WD : Inspection .................................................. 260 .
Cruise Test - Part 2 ..............................................228.
Cruise Test - Part 3 ..............................................228. AWD ....................................................................... 260
.
AWD : Exploded View .......................................... 260 .
A/T POSITION ................................................ 230
. AWD : Removal and Installation .......................... 260 .
2WD .........................................................................230
. AWD : Inspection ................................................. 261 .
2WD : Inspection and Adjustment ........................230 . REVOLUTION SENSOR ................................. 262
.
AWD ........................................................................230
.
2WD ........................................................................ 262
.
AWD : Inspection and Adjustment ........................230 .
2WD : Exploded View .......................................... 262 .
ON-VEHICLE REPAIR .............................. 232
. 2WD : Removal and Installation ........................... 262 .
2WD : Inspection .................................................. 266 .
CONTROL DEVICE ........................................ 232
.
AIR BREATHER HOSE ................................... 268
.
2WD .........................................................................232
.
2WD ........................................................................ 268
.
2WD : Exploded View ...........................................232 .
2WD : Exploded View .......................................... 268 .
2WD : Removal and Installation ...........................232 .
2WD : Removal and Installation ........................... 268 .
2WD : Inspection and Adjustment ........................233 .
AWD ........................................................................233
. AWD ....................................................................... 269
.
AWD : Exploded View ..........................................233 . AWD : Exploded View .......................................... 269 .
AWD : Removal and Installation ...........................234 . AWD : Removal and Installation .......................... 269 .
AWD : Inspection and Adjustment ........................235 . A/T FLUID COOLER TUBE ............................. 271
.
Revision: October 2006 TM-4 2007 G35 Sedan
2WD ........................................................................ 271
. FRONT CARRIER, INPUT CLUTCH, REAR
2WD : Exploded View .......................................... 271 . INTERNAL GEAR ........................................... 339 A
2WD : Removal and Installation ........................... 271 . Exploded View ...................................................... 339
.
2WD : Inspection .................................................. 272 . Disassembly ......................................................... 339
.
Assembly .............................................................. 341
. B
AWD ........................................................................ 272
.
Inspection ............................................................. 343
.
AWD : Exploded View .......................................... 272 .
AWD : Removal and Installation .......................... 273 . MID SUN GEAR, REAR SUN GEAR, HIGH
AWD : Inspection ................................................. 274 . AND LOW REVERSE CLUTCH HUB ............. 344 C
Exploded View ...................................................... 344
.
REMOVAL AND INSTALLATION ............ 275
.
Disassembly ......................................................... 344
.
TRANSMISSION ASSEMBLY ........................ 275
. Assembly .............................................................. 346
. TM
Inspection ............................................................. 348
.
2WD ........................................................................ 275
.
2WD : Exploded View .......................................... 275 . HIGH AND LOW REVERSE CLUTCH ............ 349
E
2WD : Removal and Installation ........................... 275 . Exploded View ...................................................... 349
.
2WD : Inspection .................................................. 277 . Disassembly ......................................................... 349
.
Assembly .............................................................. 349
.
AWD ........................................................................ 277
. Inspection ............................................................. 350
. F
AWD : Exploded View .......................................... 277 .
AWD : Removal and Installation .......................... 278 . DIRECT CLUTCH ............................................ 351
AWD : Inspection ................................................. 280 . Exploded View ...................................................... 351
.
G
Disassembly ......................................................... 351
.
DISASSEMBLY AND ASSEMBLY ........... 281
. Assembly .............................................................. 351
.
Inspection ............................................................. 352
.
TRANSMISSION ASSEMBLY ........................ 281
. H
Exploded View ..................................................... 281
. SERVICE DATA AND SPECIFICATIONS
Oil Channel .......................................................... 287
. (SDS) ......................................................... 353
.
Location of Adjusting Shims, Needle Bearings, I
Thrust Washers and Snap Rings ......................... 289 . SERVICE DATA AND SPECIFICATIONS
Disassembly ......................................................... 291
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