
BRAKES
A
SECTION
BRAKE SYSTEM
BR B
C
D
E
CONTENTS
SYMPTOM DIAGNOSIS .............................. 3
. DISC ROTOR ............................................................15
. BR
DISC ROTOR : Inspection ......................................15 .
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................ 3
. REAR DISC BRAKE ......................................... 17
G
NVH Troubleshooting Chart ..................................... 3
.
BRAKE PAD .............................................................17
.
PRECAUTION .............................................. 4
. BRAKE PAD : Inspection ........................................17 .
H
DISC ROTOR ............................................................17
.
PRECAUTIONS .................................................. 4
.
DISC ROTOR : Inspection ......................................17 .
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- ON-VEHICLE REPAIR ................................ 19
. I
SIONER" .................................................................. 4
.
Precaution Necessary for Steering Wheel Rota- BRAKE PEDAL ................................................. 19
tion after Battery Disconnect .................................... 4. Exploded View ........................................................19
.
J
Precaution for Procedure without Cowl Top Cover 5 ...... Removal and Installation ........................................19
.
Precaution for Brake System ................................... 5 . Inspection and Adjustment .....................................20 .
PREPARATION ........................................... 6
. BRAKE PIPING ................................................. 21 K
PREPARATION .................................................. 6
. FRONT ......................................................................21
.
Commercial Service Tool ......................................... 6
. FRONT : Exploded View ........................................21 .
FRONT : Hydraulic Piping ......................................22 . L
ON-VEHICLE MAINTENANCE .................... 7
. FRONT : Removal and Installation .........................23 .
FRONT : Inspection ................................................25 .
BRAKE PEDAL .................................................. 7
. M
Inspection and Adjustment ....................................... 7
. REAR ........................................................................25
.
REAR : Exploded View ...........................................25 .
BRAKE FLUID ...................................................11
. REAR : Hydraulic Piping .........................................26 .
Inspection ............................................................... 11
. REAR : Removal and Installation ...........................27 . N
Draining .................................................................. 11
. REAR : Inspection ..................................................28 .
Refilling .................................................................. 11
.
Bleeding Brake System .......................................... 12 . BRAKE MASTER CYLINDER .......................... 30 O
Exploded View ........................................................30
.
BRAKE MASTER CYLINDER ...........................13
. Removal and Installation ........................................30 .
Inspection ............................................................... 13
. Disassembly and Assembly ....................................31 .
P
Inspection ...............................................................32
.
BRAKE BOOSTER ...........................................14
.
Inspection ............................................................... 14
. BRAKE BOOSTER ........................................... 33
Exploded View ........................................................33
.
FRONT DISC BRAKE .......................................15
.
Removal and installation ........................................33
.
BRAKE PAD ............................................................. 15
. Inspection and Adjustment .....................................34 .
BRAKE PAD : Inspection ....................................... 15 .
Revision: 2007 June BR-1 G37 Coupe
BRAKE BOOSTER PRESSURE SENSOR ...... 36
. REAR DISC BRAKE ......................................... 51
.
Exploded View ....................................................... 36
.
Removal and Installation ....................................... 36 . BRAKE PAD (1 PISTON TYPE) .............................. 51 .
Inspection .............................................................. 36
. BRAKE PAD (1 PISTON TYPE) : Exploded View... 51
BRAKE PAD (1 PISTON TYPE) : Removal and In-
VACUUM LINES ............................................... 37
. stallation ................................................................. 51
.
Exploded View ....................................................... 37
. BRAKE PAD (1 PISTON TYPE) : Inspection and
Removal and Installation ....................................... 37 . Adjustment ............................................................. 52
.
Inspection .............................................................. 37
.
BRAKE PAD (2 PISTON TYPE) .............................. 52 .
FRONT DISC BRAKE ....................................... 39
. BRAKE PAD (2 PISTON TYPE) : Exploded View... 53
BRAKE PAD (2 PISTON TYPE) : Removal and In-
BRAKE PAD (1 PISTON TYPE) .............................. 39 . stallation ................................................................. 53
.
BRAKE PAD (1 PISTON TYPE) : Exploded View... 39 BRAKE PAD (2 PISTON TYPE) : Inspection and
BRAKE PAD (1 PISTON TYPE) : Removal and In- Adjustment ............................................................. 55
.
stallation ................................................................ 39
.
BRAKE PAD (1 PISTON TYPE) : Inspection and BRAKE CALIPER ASSEMBLY (1 PISTON TYPE)... 55
Adjustment ............................................................. 40
. BRAKE CALIPER ASSEMBLY (1 PISTON TYPE)
: Exploded View ..................................................... 56
.
BRAKE PAD (4 PISTON TYPE) .............................. 41 . BRAKE CALIPER ASSEMBLY (1 PISTON TYPE)
BRAKE PAD (4 PISTON TYPE) : Exploded View... 41 : Removal and Installation ...................................... 56
.
BRAKE PAD (4 PISTON TYPE) : Removal and In- BRAKE CALIPER ASSEMBLY (1 PISTON TYPE)
stallation ................................................................ 41
. : Disassembly and Assembly ................................. 57 .
BRAKE PAD (4 PISTON TYPE) : Inspection and BRAKE CALIPER ASSEMBLY (1 PISTON TYPE)
Adjustment ............................................................. 43
. : Inspection and Adjustment ................................... 58.
BRAKE CALIPER ASSEMBLY (1 PISTON TYPE)... 43 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE)... 59
BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) BRAKE CALIPER ASSEMBLY (2 PISTON TYPE)
: Exploded View ..................................................... 43
. : Exploded View ..................................................... 59
.
BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) BRAKE CALIPER ASSEMBLY (2 PISTON TYPE)
: Removal and Installation ..................................... 44
. : Removal and Installation ...................................... 60
.
BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) BRAKE CALIPER ASSEMBLY (2 PISTON TYPE)
: Disassembly and Assembly ................................. 45 . : Disassembly and Assembly ................................. 61 .
BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) BRAKE CALIPER ASSEMBLY (2 PISTON TYPE)
: Inspection and Adjustment .................................. 46 . : Inspection and Adjustment ................................... 62.
BRAKE CALIPER ASSEMBLY (4 PISTON TYPE)... 47 SERVICE DATA AND SPECIFICATIONS
BRAKE CALIPER ASSEMBLY (4 PISTON TYPE)
(SDS) .......................................................... 63
: Exploded View ..................................................... 47
.
BRAKE CALIPER ASSEMBLY (4 PISTON TYPE) SERVICE DATA AND SPECIFICATIONS
: Removal and Installation ..................................... 48
. (SDS) ................................................................ 63
.
BRAKE CALIPER ASSEMBLY (4 PISTON TYPE) General Specifications ........................................... 63
.
: Disassembly and Assembly ................................. 49 . Brake Pedal ........................................................... 63
.
BRAKE CALIPER ASSEMBLY (4 PISTON TYPE) Brake Booster ........................................................ 63
.
: Inspection and Adjustment .................................. 50 . Front Disc Brake .................................................... 64
.
Rear Disc Brake ..................................................... 64
.
Revision: 2007 June BR-2 G37 Coupe
Symptom