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TRANSMISSION & DRIVELINE

                                                                                                                                                                     A




                                                                 TRANSAXLE & TRANSMISSION
                                                                                                    SECTION                    TM                                    B



                                                                                                                                                                     C


                                                                                                                                                                     TM


                                                                                                                                                                     E
                                                                   CONTENTS
                          6MT: FS6R31A                                              ON-VEHICLE REPAIR ................................ 17
                                                                                                                                   .                                 F

FUNCTION DIAGNOSIS .............................. 6
                                             .                                      REAR OIL SEAL ............................................... 17
                                                                                      Exploded View ........................................................17
                                                                                                                                                        .            G
M/T SYSTEM ...................................................... 6
                                                            .                         Removal and Installation ........................................17
                                                                                                                                                        .
  System Diagram ....................................................... 6
                                                                  .
  System Description .................................................. 6
                                                                  .                 SHIFT CONTROL .............................................. 18
                                                                                      Exploded View ........................................................18
                                                                                                                                                            .        H
COMPONENT DIAGNOSIS ......................... 8
                                         .                                            Removal and Installation ........................................18   .
                                                                                      Inspection ...............................................................23
                                                                                                                                                            .
BACK-UP LAMP SWITCH ................................. 8
                                                .
                                                                                                                                                                      I
  Component Parts Location ....................................... 8
                                                              .                     AIR BREATHER HOSE .................................... 24
  Component Inspection ............................................. 8
                                                              .                       Exploded View ........................................................24
                                                                                                                                                        .
                                                                                      Removal and Installation ........................................24
                                                                                                                                                        .
PARK/NEUTRAL POSITION SWITCH .............. 9
                                      .                                                                                                                              J
  Component Parts Location ....................................... 9
                                                              .                     REMOVAL AND INSTALLATION .............. 25
                                                                                                                        .
  Component Inspection ............................................. 9
                                                              .
                                                                                    TRANSMISSION ASSEMBLY .......................... 25
                                                                                                                                                                     K
SYMPTOM DIAGNOSIS ............................. 10
                                            .                                         Exploded View ........................................................25
                                                                                                                                                        .
                                                                                      Removal and Installation ........................................25
                                                                                                                                                        .
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ...........................10
                                             .                                      DISASSEMBLY AND ASSEMBLY ............. 29
                                                                                                                       .                                             L
  NVH Troubleshooting Chart ................................... 10
                                                           .
                                                                                    TRANSMISSION ASSEMBLY .......................... 29
PRECAUTION ............................................. 11
                                                     .                                Exploded View ........................................................29
                                                                                                                                                           .
                                                                                                                                                                     M
                                                                                      Disassembly ...........................................................34
                                                                                                                                                           .
PRECAUTIONS .................................................11
                                                         .                            Assembly ................................................................43
                                                                                                                                                           .
  Service Notice or Precautions for Manual Trans-
  mission ................................................................... 11
                                                                         .          MAIN DRIVE GEAR .......................................... 55                    N
                                                                                      Exploded View ........................................................55
                                                                                                                                                            .
PREPARATION .......................................... 12
                                                   .                                  Disassembly ...........................................................55
                                                                                                                                                            .
                                                                                      Assembly ................................................................55
                                                                                                                                                            .        O
PREPARATION .................................................12
                                                         .                            Inspection ...............................................................56
                                                                                                                                                            .
  Special Service Tools ............................................. 12
                                                                 .
  Commercial Service Tools ..................................... 14
                                                                 .                  MAINSHAFT AND GEAR ................................. 58
                                                                                      Exploded View ........................................................58
                                                                                                                                                            .        P
ON-VEHICLE MAINTENANCE ................... 16
                                       .                                              Disassembly ...........................................................58
                                                                                                                                                            .
GEAR OIL ..........................................................16
                                                               .                      Assembly ................................................................58
                                                                                                                                                            .
  Exploded View ....................................................... 16.           Inspection ...............................................................63
                                                                                                                                                            .
  Draining .................................................................. 16
                                                                          .         COUNTER SHAFT AND GEAR ........................ 66
  Refilling .................................................................. 16
                                                                          .           Exploded View ........................................................66
                                                                                                                                                         .
  Inspection ............................................................... 16
                                                                          .           Disassembly ...........................................................66
                                                                                                                                                         .

Revision: 2007 June                                                           TM-1                                                                 G37 Coupe
  Assembly ............................................................... 66
                                                                        .          Description ........................................................... 118
                                                                                                                                                         .
  Inspection .............................................................. 68
                                                                        .          DTC Logic ............................................................ 118
                                                                                                                                                         .
                                                                                   Diagnosis Procedure ............................................ 118  .
REVERSE IDLER SHAFT AND GEAR ............ 72
                                      .
  Exploded View ....................................................... 72
                                                                        .        P0615 START SIGNAL ................................... 119
                                                                                                                                     .
  Disassembly .......................................................... 72
                                                                        .          Description ........................................................... 119
                                                                                                                                                         .
  Assembly ............................................................... 72
                                                                        .          DTC Logic ............................................................ 119
                                                                                                                                                         .
  Inspection .............................................................. 72
                                                                        .          Diagnosis Procedure ............................................ 119  .

SHIFT FORK AND FORK ROD ........................ 73
                                             .                                   P0700 TCM ...................................................... 121
                                                                                                                                               .
  Exploded View ....................................................... 73
                                                                        .          Description ........................................................... 121
                                                                                                                                                         .
  Disassembly .......................................................... 73
                                                                        .          DTC Logic ............................................................ 121
                                                                                                                                                         .
  Assembly ............................................................... 73
                                                                        .          Diagnosis Procedure ............................................ 121  .
  Inspection .............................................................. 73
                                                                        .
                                                                                 P0705 PARK/NEUTRAL POSITION SWITCH.. 122
SERVICE DATA AND SPECIFICATIONS                                                    Description ........................................................... 122
                                                                                                                                                         .
(SDS) .......................................................... 74
                                                             .                     DTC Logic ............................................................ 122
                                                                                                                                                         .
                                                                                   Diagnosis Procedure ............................................ 122  .
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 74
                                                                    .            P0717 TURBINE REVOLUTION SENSOR ..... 124
                                                                                                                    .
  General Specification ............................................ 74 .          Description ........................................................... 124
                                                                                                                                                         .
  End Play ................................................................ 75
                                                                        .          DTC Logic ............................................................ 124
                                                                                                                                                         .
  Baulk Ring Clearance ............................................ 75  .          Diagnosis Procedure ............................................ 124  .
                         5AT: RE5R05A                                            P0720 VEHICLE SPEED SENSOR A/T (REV-
                                                                                 OLUTION SENSOR) ........................................ 125
                                                                                                                                       .
BASIC INSPECTION .................................. 76
                                                .
                                                                                   Description ........................................................... 125
                                                                                                                                                         .
DIAGNOSIS AND REPAIR WORK FLOW ....... 76
                                   .                                               DTC Logic ............................................................ 125
                                                                                                                                                         .
  Work Flow .............................................................. 76
                                                                       .           Diagnosis Procedure ............................................ 126  .
  Diagnostic Work Sheet .......................................... 77  .
                                                                                 P0725 ENGINE SPEED SIGNAL .................... 128
                                                                                                                             .
FUNCTION DIAGNOSIS ............................ 79
                                            .                                      Description ........................................................... 128
                                                                                                                                                         .
                                                                                   DTC Logic ............................................................ 128
                                                                                                                                                         .
A/T CONTROL SYSTEM .................................. 79
                                                  .                                Diagnosis Procedure ............................................ 128  .
  System Diagram .................................................... 79
                                                                  .
  System Description ................................................ 80
                                                                  .              P0731 A/T 1ST GEAR FUNCTION ................. 130
                                                                                                                            .
  Component Parts Location .................................... 87.                Description ........................................................... 130
                                                                                                                                                         .
  Component Description ......................................... 89
                                                                  .                DTC Logic ............................................................ 130
                                                                                                                                                         .
                                                                                   Diagnosis Procedure ............................................ 131  .
SHIFT MECHANISM ......................................... 91
                                                      .
  Cross-Sectional View ............................................ 91
                                                                  .              P0732 A/T 2ND GEAR FUNCTION ................. 132
                                                                                                                            .
  System Diagram .................................................... 92
                                                                  .                Description ........................................................... 132
                                                                                                                                                         .
  System Description ................................................ 92
                                                                  .                DTC Logic ............................................................ 132
                                                                                                                                                         .
  Component Parts Location ...................................103 .                Diagnosis Procedure ............................................ 133  .
  Component Description ........................................105
                                                                  .              P0733 A/T 3RD GEAR FUNCTION ................. 134
                                                                                                                            .
SHIFT LOCK SYSTEM ................................... 106
                                                    .                              Description ........................................................... 134
                                                                                                                                                         .
  System Description ...............................................106
                                                                  .                DTC Logic ............................................................ 134
                                                                                                                                                         .
  Component Parts Location ...................................107 .                Diagnosis Procedure ............................................ 135  .
  Component Description ........................................107
                                                                  .              P0734 A/T 4TH GEAR FUNCTION ................. 136
                                                                                                                            .
ON BOARD DIAGNOSTIC (OBD) SYSTEM .. 108
                                  .                                                Description ........................................................... 136
                                                                                                                                                         .
  Diagnosis Description ...........................................108
                                                                 .                 DTC Logic ............................................................ 136
                                                                                                                                                         .
                                                                                   Diagnosis Procedure ............................................ 137  .
DIAGNOSIS SYSTEM (TCM) ......................... 111
                                               .
  Diagnosis Description ...........................................111
                                                                 .               P0735 A/T 5TH GEAR FUNCTION ................. 138
                                                                                                                            .
  CONSULT-III Function (TRANSMISSION) ...........112             .                 Description ........................................................... 138
                                                                                                                                                         .
                                                                                   DTC Logic ............................................................ 138
                                                                                                                                                         .
COMPONENT DIAGNOSIS ...................... 118
                                        .                                          Diagnosis Procedure ............................................ 139  .

U1000 CAN COMM CIRCUIT ......................... 118
                                               .                                 P0740 TORQUE CONVERTER CLUTCH SO-
                                                                                 LENOID VALVE ............................................... 140
                                                                                                                                           .

Revision: 2007 June                                                         TM-2                                                               G37 Coupe
  Description ........................................................... 140
                                                                       .              Description ............................................................ 153
                                                                                                                                                            .
  DTC Logic ............................................................ 140
                                                                       .              DTC Logic ............................................................. 153
                                                                                                                                                            .         A
  Diagnosis Procedure ............................................ 140 .              Diagnosis Procedure ............................................ 153  .

P0744 A/T TCC S/V FUNCTION (LOCK -UP).. 141                                         P1772 LOW COAST BRAKE SOLENOID
                                                                                                                                                                      B
  Description ........................................................... 141
                                                                       .            VALVE ............................................................. 154
  DTC Logic ............................................................ 141
                                                                       .              Description ............................................................ 154
                                                                                                                                                            .
  Diagnosis Procedure ............................................ 141 .              DTC Logic ............................................................. 154
                                                                                                                                                            .
                                                                                      Diagnosis Procedure ............................................ 154  .         C
P0745 LINE PRESSURE SOLENOID VALVE.. 142
  Description ........................................................... 142
                                                                       .            P1774 LOW COAST BRAKE SOLENOID
  DTC Logic ............................................................ 142
                                                                       .            VALVE FUNCTION ......................................... 155 TM
  Diagnosis Procedure ............................................ 142 .              Description ............................................................ 155
                                                                                                                                                            .
                                                                                      DTC Logic ............................................................. 155
                                                                                                                                                            .
P1705 THROTTLE POSITION SENSOR ........ 143
                                     .                                                Diagnosis Procedure ............................................ 155  .
  Description ........................................................... 143
                                                                       .                                                                                              E
  DTC Logic ............................................................ 143
                                                                       .            P1815 MANUAL MODE SWITCH ................... 157
  Diagnosis Procedure ............................................ 143 .              Description ............................................................ 157
                                                                                                                                                            .
                                                                                      DTC Logic ............................................................. 157
                                                                                                                                                            .         F
P1710 A/T FLUID TEMPERATURE SENSOR 144
                                  ..                                                  Diagnosis Procedure ............................................ 157  .
  Description ........................................................... 144
                                                                           .          Component Inspection (Manual Mode Switch) ..... 161                   .
  DTC Logic ............................................................ 144
                                                                           .          Component Inspection (Paddle Shifter) ................ 162            .
  Diagnosis Procedure ............................................ 144     .                                                                                          G
  Component Inspection (A/T fluid temperature sen-                                  MAIN POWER SUPPLY AND GROUND CIR-
  sor 1) .................................................................... 146
                                                                           .        CUIT ................................................................ 163
  Component Inspection (A/T fluid temperature sen-                                    Description ............................................................ 163
                                                                                                                                                            .         H
  sor 2) .................................................................... 146
                                                                           .          Diagnosis Procedure ............................................ 163  .
P1721 VEHICLE SPEED SENSOR MTR ........ 147
                                     .                                              SHIFT POSITION INDICATOR CIRCUIT ........ 165
  Description ........................................................... 147
                                                                       .                                                                                              I
                                                                                      Description ............................................................ 165
                                                                                                                                                            .
  DTC Logic ............................................................ 147
                                                                       .              Component Function Check ................................. 165        .
  Diagnosis Procedure ............................................ 147 .              Diagnosis Procedure ............................................ 165  .
                                                                                                                                                                      J
P1730 A/T INTERLOCK .................................. 148
                                                    .                               SHIFT LOCK SYSTEM ................................... 166
  Description ........................................................... 148
                                                                       .              Description ............................................................ 166
                                                                                                                                                            .
  DTC Logic ............................................................ 148
                                                                       .              Wiring Diagram - A/T SHIFT LOCK SYSTEM - .... 166                     .
  Judgment of A/T Interlock .................................... 148   .                                                                                              K
                                                                                      Component Function Check ................................. 169        .
  Diagnosis Procedure ............................................ 148 .              Diagnosis Procedure ............................................ 170  .
                                                                                      Component Inspection (Shift lock solenoid) ......... 172              .
P1731 A/T 1ST ENGINE BRAKING ................ 149
                                           .                                                                                                                          L
                                                                                      Component Inspection (Shift lock relay) ............... 172           .
  Description ........................................................... 149
                                                                       .
                                                                                      Component Inspection (Stop lamp switch) ........... 172               .
  DTC Logic ............................................................ 149
                                                                       .
  Diagnosis Procedure ............................................ 149 .            SELECTOR LEVER POSITION INDICATOR . 174                                           M
                                                                                      Description ............................................................ 174
                                                                                                                                                            .
P1752 INPUT CLUTCH SOLENOID VALVE .. 150
                                                                                      Component Function Check ................................. 174        .
  Description ........................................................... 150
                                                                       .
                                                                                      Diagnosis Procedure ............................................ 174  .
  DTC Logic ............................................................ 150
                                                                       .                                                                                              N
                                                                                      Component Inspection .......................................... 176   .
  Diagnosis Procedure ............................................ 150 .

P1757 FRONT BRAKE SOLENOID VALVE ... 151
                                  .                                                 ECU DIAGNOSIS ...................................... 177
                                                                                                                                       .
  Description ........................................................... 151
                                                                       .                                                                                              O
                                                                                    TCM ................................................................. 177
  DTC Logic ............................................................ 151
                                                                       .              Reference Value ................................................... 177.
  Diagnosis Procedure ............................................ 151 .              Wiring Diagram - A/T CONTROL SYSTEM - ....... 179                      .
                                                                                      Fail-Safe ............................................................... 184
                                                                                                                                                             .        P
P1762 DIRECT CLUTCH SOLENOID VALVE 152
                                  ..
                                                                                      DTC Inspection Priority Chart ............................... 186      .
  Description ........................................................... 152
                                                                       .
                                                                                      DTC Index ............................................................ 186
                                                                                                                                                             .
  DTC Logic ............................................................ 152
                                                                       .
  Diagnosis Procedure ............................................ 152 .            SYMPTOM DIAGNOSIS ........................... 188
                                                                                                                                .
P1767 HIGH AND LOW REVERSE CLUTCH                                                   SYSTEM SYMPTOM ....................................... 188
SOLENOID VALVE ......................................... 153
                                                      .                               Symptom Table .................................................... 188
                                                                                                                                                      .

Revision: 2007 June                                                           TM-3                                                                 G37 Coupe
PRECAUTION ........................................... 210
                                                    .                                 Removal and Installation ...................................... 232    .
                                                                                      Inspection ............................................................. 240
                                                                                                                                                             .
PRECAUTIONS .............................................. 210
                                                         .
  Precaution for Supplemental Restraint System                                      A/T FLUID TEMPERATURE SENSOR 2 ........ 241
                                                                                                                         .
  (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                             Exploded View ..................................................... 241.
  SIONER" ...............................................................210.         Removal and Installation ...................................... 241    .
  On Board Diagnosis (OBD) System of A/T and En-                                      Inspection ............................................................. 244
                                                                                                                                                             .
  gine .......................................................................210
                                                                            .
  General Precautions .............................................210      .
                                                                                    PARKING COMPONENTS .............................. 245
                                                                                                                                   .
                                                                                      Exploded View ..................................................... 245.
  Service Notice or Precaution ................................211          .
                                                                                      Removal and Installation ...................................... 245    .
PREPARATION ......................................... 212
                                                   .                                  Inspection ............................................................. 251
                                                                                                                                                             .

PREPARATION .............................................. 212
                                                         .                          REAR OIL SEAL ............................................. 252
                                                                                                                                             .
  Special Service Tool .............................................212
                                                                  .                   Exploded View ..................................................... 252.
  Commercial Service Tool .....................................213.                   Removal and Installation ...................................... 252    .
                                                                                      Inspection ............................................................. 253
                                                                                                                                                             .
ON-VEHICLE MAINTENANCE ................. 214
                                      .
                                                                                    REVOLUTION SENSOR ................................. 254
                                                                                                                                     .
A/T FLUID ....................................................... 214
                                                                .                     Exploded View ..................................................... 254.
  Inspection .............................................................214
                                                                        .             Removal and Installation ...................................... 254    .
  Changing ..............................................................215
                                                                        .             Inspection ............................................................. 258
                                                                                                                                                             .

A/T FLUID COOLER ....................................... 216
                                                       .                            AIR BREATHER HOSE ................................... 260
                                                                                                                                       .
  Cleaning ...............................................................216
                                                                        .             Exploded View ..................................................... 260
                                                                                                                                                        .
  Inspection .............................................................218
                                                                        .             Removal and Installation ...................................... 260
                                                                                                                                                        .

STALL TEST ................................................... 219
                                                             .                      A/T FLUID COOLER TUBE ............................. 261
                                                                                                                                     .
  Inspection and Judgment .....................................219
                                                             .                        Exploded View ..................................................... 261.
                                                                                      Removal and Installation ...................................... 261    .
LINE PRESSURE TEST ................................. 220
                                                   .                                  Inspection ............................................................. 262
                                                                                                                                                             .
  Inspection and Judgment .....................................220
                                                             .
                                                                                    REMOVAL AND INSTALLATION ............. 263
ROAD TEST .................................................... 222
                                                             .
  Description ............................................................222
                                                                        .           TRANSMISSION ASSEMBLY ......................... 263
                                                                                                                                 .
  Check Before Engine Is Started ...........................222         .             Exploded View ..................................................... 263.
  Check at Idle .........................................................222
                                                                        .             Removal and Installation ...................................... 263    .
  Cruise Test - Part 1 ..............................................223.             Inspection ............................................................. 265
                                                                                                                                                             .
  Cruise Test - Part 2 ..............................................224.
  Cruise Test - Part 3 ..............................................224.           DISASSEMBLY AND ASSEMBLY ........... 266
A/T POSITION ................................................ 226
                                                            .                       TRANSMISSION ASSEMBLY ......................... 266
                                                                                                                                 .
  Inspection and Adjustment ...................................226
                                                             .                        Exploded View ..................................................... 266.
                                                                                      Oil Channel .......................................................... 271
                                                                                                                                                             .
ON-VEHICLE REPAIR .............................. 227
                                              .                                       Location of Adjusting Shims, Needle Bearings,
                                                                                      Thrust Washers and Snap Rings ......................... 272            .
CONTROL DEVICE ........................................ 227
                                                      .                               Disassembly ......................................................... 273
                                                                                                                                                             .
  Exploded View ......................................................227
                                                                    .                 Assembly ............................................................. 288
                                                                                                                                                             .
  Removal and Installation ......................................227.                 Inspection ............................................................. 308
                                                                                                                                                             .
  Inspection and Adjustment ...................................228  .
                                                                                    OIL PUMP ........................................................ 310
                                                                                                                                                   .
CONTROL ROD .............................................. 229
                                                         .                            Exploded View ..................................................... 310
                                                                                                                                                           .
  Exploded View ......................................................229
                                                                    .                 Disassembly ......................................................... 310
                                                                                                                                                           .
  Removal and Installation ......................................229.                 Assembly ............................................................. 311
                                                                                                                                                           .
  Inspection and Adjustment ...................................229  .
                                                                                    FRONT SUN GEAR, 3RD ONE-WAY
PADDLE SHIFTER ......................................... 230
                                                       .                            CLUTCH .......................................................... 313
                                                                                                                                                   .
  Exploded View ......................................................230
                                                                    .                 Exploded View ..................................................... 313.
  Removal and Installation ......................................230.                 Disassembly ......................................................... 313
                                                                                                                                                             .
CONTROL VALVE WITH TCM ....................... 232
                                             .                                        Assembly ............................................................. 314
                                                                                                                                                             .
                                                                                      Inspection ............................................................. 314
                                                                                                                                                             .
  Exploded View ......................................................232
                                                                    .

Revision: 2007 June                                                            TM-4                                                                G37 Coupe
FRONT CARRIER, INPUT CLUTCH, REAR                                                  Disassembly ......................................................... 327
                                                                                                                                                         .
INTERNAL GEAR ........................................... 315
                                                       .                           Assembly .............................................................. 327
                                                                                                                                                         .             A
  Exploded View ..................................................... 315
                                                                        .          Inspection ............................................................. 328
                                                                                                                                                         .
  Disassembly ......................................................... 316
                                                                        .
  Assembly .............................................................. 317
                                                                        .        SERVICE DATA AND SPECIFICATIONS
                                                                                                                                                                       B
  Inspection ............................................................. 319
                                                                        .        (SDS) ......................................................... 329
                                                                                                                                               .
MID SUN GEAR, REAR SUN GEAR, HIGH                                                SERVICE DATA AND SPECIFICATIONS
AND LOW REVERSE CLUTCH HUB ............. 320
                                      .                                          (SDS) ............................................................... 329             C
  Exploded View ..................................................... 320
                                                                        .          General Specification ........................................... 329      .
  Disassembly ......................................................... 320
                                                                        .          Vehicle Speed at Which Gear Shifting Occurs ..... 329                      .
  Assembly .............................................................. 322
                                                                        .          Vehicle Speed at Which Lock-up Occurs/Releas-                                       TM
  Inspection ............................................................. 324
                                                                        .          es .......................................................................... 329
                                                                                                                                                              .
                                                                                   Stall Speed ........................................................... 329.
HIGH AND LOW REVERSE CLUTCH ............ 325
                                      .                                            Line Pressure ....................................................... 330  .
                                                                                                                                                                       E
  Exploded View ..................................................... 325
                                                                        .          Turbine Revolution Sensor ................................... 330          .
  Disassembly ......................................................... 325
                                                                        .          Vehicle Speed Sensor A/T (Revolution Sensor) ... 330                       .
  Assembly .............................................................. 325
                                                                        .          Reverse Brake ...................................................... 330   .
  Inspection ............................................................. 326
                                                                        .          Total End Play ...................................................... 330  .        F
                                                                                   Torque Converter ................................................. 330     .
DIRECT CLUTCH ............................................ 327
                                                        .
  Exploded View ..................................................... 327
                                                                   .
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Revision: 2007 June                                                        TM-5                                                                     G37 Coupe
                                               M/T SYSTEM
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