Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti I35 A33 2002-2004 Approved Infiniti I35 2002 em

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                                                                                                   ENGINE MECHANICAL
                                                                                                                                                                          GI


                                                                                              SECTION                       EM                                            MA




                                                                                                                                                                          LC

                                                                                                                                                                          EC
                                                               CONTENTS
                                                                                                                                                                          FE
PRECAUTIONS ...............................................................3                 VALVE GUIDE CLEARANCE ....................................48
  Parts Requiring Angular Tightening.............................3                           VALVE GUIDE REPLACEMENT ................................48                   AT
  Liquid Gasket Application Procedure ..........................3                            VALVE SEATS .........................................................49
PREPARATION ...............................................................4                 REPLACING VALVE SEAT FOR SERVICE PARTS ....49
  Special Service Tools ..................................................4                  VALVE DIMENSIONS ...............................................50           AX
                                                                                             VALVE SPRING .......................................................50
  Commercial Service Tools ...........................................6
                                                                                             VALVE LIFTER ........................................................50
NOISE, VIBRATION AND HARSHNESS (NVH)
                                                                                       Assembly ...................................................................51     SU
TROUBLESHOOTING .....................................................7
                                                                                       Installation..................................................................51
  NVH Troubleshooting - Engine Noise .........................8
                                                                                       Valve Clearance.........................................................56
OUTER COMPONENT PARTS .......................................9
                                                                                          CHECKING .............................................................56        BR
  Removal and Installation .............................................9                 ADJUSTING ............................................................58
     TIGHTENING PROCEDURES ...................................11                     ENGINE ASSEMBLY.....................................................60
MEASUREMENT OF COMPRESSION PRESSURE ....13                                             Removal and Installation ...........................................60
                                                                                                                                                                          ST
OIL PAN.........................................................................14        REMOVAL ...............................................................61
  Components...............................................................14             INSTALLATION........................................................63
  Removal.....................................................................14
                                                                                                                                                                          RS
                                                                                     CYLINDER BLOCK .......................................................64
  Installation..................................................................17     Components...............................................................64
TIMING CHAIN ..............................................................21          Removal and Installation ...........................................65             BT
  Components...............................................................21          Disassembly...............................................................65
     POSITION FOR APPLYING LIQUID GASKET ............23                                   PISTON, CRANKSHAFT AND OIL JET ......................65
  Removal.....................................................................24       Inspection...................................................................66    HA
  Inspection...................................................................31         PISTON AND PISTON PIN CLEARANCE ..................66
  Installation..................................................................32        PISTON RING SIDE CLEARANCE ............................66
OIL SEAL.......................................................................39         PISTON RING END GAP..........................................66                 SC
  Replacement..............................................................39             CONNECTING ROD BEND AND TORSION ...............67
     VALVE OIL SEAL .....................................................39               CYLINDER BLOCK DISTORTION AND WEAR ...........67
     FRONT OIL SEAL ....................................................40                PISTON-TO-BORE CLEARANCE ..............................68                       EL
     REAR OIL SEAL ......................................................41               CRANKSHAFT.........................................................69
CYLINDER HEAD..........................................................42                 BEARING CLEARANCE ...........................................69
                                                                                             CONNECTING ROD BUSHING CLEARANCE                                             IDX
  Components...............................................................42
  Removal.....................................................................43             (SMALL END) ..........................................................72
                                                                                             DRIVE PLATE RUNOUT ..........................................73
  Disassembly...............................................................45
                                                                                       Assembly ...................................................................73
  Inspection...................................................................46
                                                                                         PISTON ..................................................................73
     CYLINDER HEAD DISTORTION ...............................46
                                                                                         OIL JET ..................................................................74
     CAMSHAFT VISUAL CHECK ....................................46
                                                                                         CRANKSHAFT.........................................................74
     CAMSHAFT RUNOUT ..............................................46
                                                                                         KNOCK SENSOR ....................................................76
     CAMSHAFT CAM HEIGHT .......................................46
                                                                                         REPLACEMENT OF PILOT CONVERTER .................77
     CAMSHAFT JOURNAL CLEARANCE ........................47
                                                                                         DRIVE PLATE .........................................................77
     CAMSHAFT END PLAY............................................47
                                                                                     SERVICE DATA AND SPECIFICATIONS (SDS) .........78
     CAMSHAFT SPROCKET RUNOUT ...........................47
                                                   CONTENTS                                  (Cont'd)
General Specifications...............................................78                    AVAILABLE PISTON ................................................85
Compression Pressure ..............................................78                      PISTON RING .........................................................86
Cylinder Head ............................................................78               PISTON PIN ............................................................86
Valve ..........................................................................79     Connecting Rod .........................................................86
   VALVE ....................................................................79        Crankshaft..................................................................87
   VALVE CLEARANCE................................................79                   Available Main Bearing..............................................88
   VALVE SPRING .......................................................79                UNDERSIZE ............................................................88
   VALVE LIFTER ........................................................79             Available Connecting Rod Bearing............................89
   VALVE GUIDE .........................................................81               CONNECTING ROD BEARING .................................89
Valve Seat..................................................................82           UNDERSIZE ............................................................89
Camshaft and Camshaft Bearing ..............................83                         Miscellaneous Components.......................................89
Cylinder Block............................................................84             BEARING CLEARANCE ...........................................89
Piston, Piston Ring and Piston Pin ...........................85




                                                                                EM-2
           PRECAUTIONS
                                              Parts Requiring Angular Tightening

          Parts Requiring Angular Tightening                             NHEM0001
          

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