Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti I35 A33 2002-2004 Approved Infiniti I35 2003 em
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ENGINE MECHANICAL
GI
SECTION EM MA
LC
EC
CONTENTS
FE
PRECAUTIONS ...............................................................3 CAMSHAFT CAM HEIGHT .......................................55
Parts Requiring Angular Tightening.............................3 CAMSHAFT JOURNAL CLEARANCE ........................56 AT
Liquid Gasket Application Procedure ..........................3 CAMSHAFT END PLAY............................................56
PREPARATION ...............................................................4 CAMSHAFT SPROCKET RUNOUT ...........................57
Special Service Tools ..................................................4 VALVE GUIDE CLEARANCE ....................................57 AX
VALVE GUIDE REPLACEMENT ................................57
Commercial Service Tools ...........................................6
VALVE SEATS .........................................................58
NOISE, VIBRATION AND HARSHNESS (NVH)
REPLACING VALVE SEAT FOR SERVICE PARTS ....58 SU
TROUBLESHOOTING .....................................................7 VALVE DIMENSIONS ...............................................59
NVH Troubleshooting - Engine Noise .........................8 VALVE SPRING .......................................................59
OUTER COMPONENT PARTS .......................................9 VALVE LIFTER ........................................................60 BR
Removal and Installation .............................................9 Assembly ...................................................................60
TIGHTENING PROCEDURES ...................................11 Installation..................................................................61
MEASUREMENT OF COMPRESSION PRESSURE ....13 Valve Clearance.........................................................66 ST
OIL PAN.........................................................................14 CHECKING .............................................................66
Components...............................................................14 ADJUSTING ............................................................68
Removal.....................................................................14 ENGINE ASSEMBLY.....................................................69
RS
Installation..................................................................17 Removal and Installation ...........................................69
FRONT TIMING CHAIN CASE......................................21 REMOVAL ...............................................................70 BT
Removal.....................................................................21 INSTALLATION........................................................72
Installation..................................................................24 CYLINDER BLOCK .......................................................73
TIMING CHAIN ..............................................................29 Components...............................................................73 HA
Components...............................................................29 Removal and Installation ...........................................74
POSITION FOR APPLYING LIQUID GASKET ............31 Disassembly...............................................................74
Removal.....................................................................32 PISTON, CRANKSHAFT AND OIL JET ......................74 SC
Inspection...................................................................39 Inspection...................................................................75
Installation..................................................................39 PISTON AND PISTON PIN CLEARANCE ..................75
OIL SEAL.......................................................................47 PISTON RING SIDE CLEARANCE ............................75 EL
Replacement..............................................................47 PISTON RING END GAP..........................................75
CONNECTING ROD BEND AND TORSION ...............76
VALVE OIL SEAL .....................................................47 IDX
CYLINDER BLOCK DISTORTION AND WEAR ...........76
FRONT OIL SEAL ....................................................48
PISTON-TO-BORE CLEARANCE ..............................77
REAR OIL SEAL ......................................................48
CRANKSHAFT.........................................................78
CYLINDER HEAD..........................................................50
BEARING CLEARANCE ...........................................78
Components...............................................................50
CONNECTING ROD BUSHING CLEARANCE
Removal.....................................................................51 (SMALL END) ..........................................................81
Disassembly...............................................................54 REPLACEMENT OF CONNECTING ROD
Inspection...................................................................55 BUSHING (SMALL END) ..........................................81
CYLINDER HEAD DISTORTION ...............................55 DRIVE PLATE RUNOUT ..........................................82
CAMSHAFT VISUAL CHECK ....................................55 Assembly ...................................................................82
CAMSHAFT RUNOUT ..............................................55 PISTON ..................................................................82
CONTENTS (Cont'd)
OIL JET ..................................................................83 Camshaft and Camshaft Bearing ..............................92
CRANKSHAFT.........................................................83 Cylinder Block............................................................93
KNOCK SENSOR ....................................................85 Piston, Piston Ring and Piston Pin ...........................94
REPLACEMENT OF PILOT CONVERTER .................86 AVAILABLE PISTON ................................................94
DRIVE PLATE .........................................................86 PISTON RING .........................................................95
SERVICE DATA AND SPECIFICATIONS (SDS) .........87 PISTON PIN ............................................................95
General Specifications...............................................87 Connecting Rod .........................................................95
Compression Pressure ..............................................87 Crankshaft..................................................................96
Cylinder Head ............................................................87 Available Main Bearing..............................................97
Valve ..........................................................................88 UNDERSIZE ............................................................97
VALVE ....................................................................88 Available Connecting Rod Bearing............................98
VALVE CLEARANCE................................................88 CONNECTING ROD BEARING .................................98
VALVE SPRING .......................................................88 UNDERSIZE ............................................................98
VALVE LIFTER ........................................................88 Miscellaneous Components.......................................98
VALVE GUIDE .........................................................90 BEARING CLEARANCE ...........................................98
Valve Seat..................................................................91
EM-2
PRECAUTIONS
Parts Requiring Angular Tightening
Parts Requiring Angular Tightening NHEM0001
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