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BODY, LOCK & SECURITY SYSTEM


I BODY

                                                                                                                                                                   A




                                                  BODY, LOCK & SECURITY SYSTEM
                                                                                                    SECTION                     BL                                 B



                                                                                                                                                                   C


                                                                                                                                                                   D


                                                                                                                                                                   E
                                                                 CONTENTS
PRECAUTIONS ......................................................... 6 .        RADIATOR CORE SUPPORT ................................. 21               .         F
 Precautions for Supplemental Restraint System                                     Removal and Installation ....................................... 21    .
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                             REMOVAL .......................................................... 21.
 SIONER" ................................................................. 6
                                                                        .            INSTALLATION .................................................. 22   .        G
 Precautions for Procedures without Cowl Top Cover 6                    .....    FRONT FENDER ..................................................... 23    .
 Precautions Necessary for Steering Wheel Rotation                                 Removal and Installation ....................................... 23    .
 After Battery Disconnect ......................................... 6   .            REMOVAL .......................................................... 23.
                                                                                                                                                                   H
   OPERATION PROCEDURE ................................ 6               .            INSTALLATION .................................................. 23   .
 Precautions for Work ............................................... 7 .        POWER DOOR LOCK SYSTEM ............................. 24                  .
PREPARATION .......................................................... 8.          Component Parts and Harness Connector Location 24                      ...
 Special Service Tools .............................................. 8 .          System Description ................................................ 25 .        BL
 Commercial Service Tools ....................................... 8     .            DOOR LOCK ACTUATOR OPERATION ............ 26                         .
SQUEAK AND RATTLE TROUBLE DIAGNOSIS ..... 9                                          FUEL LID OPERATION ...................................... 26         .
 Work Flow ............................................................... 9
                                                                        .            OUTLINE ............................................................ 26
                                                                                                                                                          .         J
   CUSTOMER INTERVIEW .................................... 9            .          CAN Communication System Description ............. 26                  .
   DUPLICATE THE NOISE AND TEST DRIVE .... 10                           .          CAN Communication Unit ...................................... 26       .
   CHECK RELATED SERVICE BULLETINS ........ 10                          .          Schematic .............................................................. 27
                                                                                                                                                          .
                                                                                                                                                                   K
   LOCATE THE NOISE AND IDENTIFY THE                                               Wiring Diagram --D/LOCK-- ................................ 28          .
   ROOT CAUSE ................................................... 10    .          Terminals and Reference Value of BCM ................ 31               .
   REPAIR THE CAUSE ........................................ 10         .          Work Flow .............................................................. 31
                                                                                                                                                          .
   CONFIRM THE REPAIR .....................................11           .          CONSULT-II Function (BCM) ................................ 32          .         L
 Generic Squeak and Rattle Troubleshooting .........11                  .            CONSULT-II START PROCEDURE ................... 32                    .
   INSTRUMENT PANEL ........................................11          .            CONSULT-II APPLICATION ITEMS ................... 32                  .
   CENTER CONSOLE ...........................................11         .          Trouble Diagnosis Chart by Symptom ................... 33              .        M
   DOORS ...............................................................11
                                                                        .          Power Supply and Ground Circuit Check of BCM... 34
   TRUNK ............................................................... 12
                                                                        .          Check Door Lock and Unlock Switch .................... 35              .
   SUNROOF/HEADLINING .................................. 12             .          Check Door Lock Actuator/Driver Side .................. 37             .
   SEATS ................................................................ 12
                                                                        .          Check Door Lock Actuator/Passenger Side .......... 38                  .
   UNDERHOOD .................................................... 12    .          Check Door Lock Actuator/Rear LH ...................... 39             .
 Diagnostic Worksheet ........................................... 13    .          Check Door Lock Actuator/Rear RH ...................... 39             .
HOOD ...................................................................... 15
                                                                        .          Check Fuel Lid Opener Actuator ........................... 40          .
 Fitting Adjustment ................................................. 15.          Door Key Cylinder Switch Check ........................... 41          .
 Removal and Installation of Hood Assembly ......... 17                 .        INTELLIGENT KEY SYSTEM .................................. 43             .
   REMOVAL .......................................................... 17.          Component Parts and Harness Connector Location 43                      ...
   INSTALLETION .................................................. 18   .          System Description ................................................ 47 .
 Removal and Installation of Hood Lock Control .... 18                  .            DOOR LOCK/UNLOCK/TRUNK OPEN FUNC-
   REMOVAL .......................................................... 18.            TION ................................................................... 47
                                                                                                                                                          .
   INSTALLATION .................................................. 19   .            REMOTE KEYLESS ENTRY FUNCTIONS ........ 51                           .
 Hood Lock Control Inspection ............................... 20        .            ENGINE START FUNCTION .............................. 53              .
                                                                                     WARNING FUNCTION ....................................... 54          .


Revision: 2007 April                                                        BL-1                                                          2007 M35/M45
   CHANGE SETTINGS FUNCTION ...................... 59                      .            INSTALLATION ................................................. 123       .
   INTELLIGENT KEY REGISTRATION ................. 59                       .          Intelligent Key Battery Replacement .................... 124               .
   STEERING LOCK UNIT REGISTRATION ......... 59                            .            DISASSEMBLY AND ASSEMBLY OF INTELLI-
 CAN Communication System Description ............. 59                     .            GENT KEY ........................................................ 124    .
 CAN Communication Unit ...................................... 59          .            INTELLIGENT KEY BATTERY INSPECTION .. 124                                .
 Schematic .............................................................. 60
                                                                           .        INTELLIGENT KEY SYSTEM/ENGINE START
 Wiring Diagram -- I/KEY-- ................................... 62          .        FUNCTION ............................................................. 125   .
 Terminals and Reference Value for Intelligent Key                                    Component Parts and Harness Connector Location                             .125
 Unit ........................................................................ 73
                                                                           .          System Description .............................................. 126      .
 Terminals and Reference Value for BCM ............... 76                  .            PRECAUTIONS FOR INTELLIGENT KEY SYS-
 Terminals and Reference Value for IPDM E/R ....... 76                     .            TEM .................................................................. 127
                                                                                                                                                                 .
 Trouble Diagnosis Procedure ................................ 77           .          Operation Description .......................................... 127       .
   WORK FLOW ..................................................... 77      .            SYSTEM DIAGRAM ......................................... 127             .
 CONSULT-II Functions (INTELLIGENT KEY) ....... 79                         .            OPERATION WHEN INTELLIGENT KEY IS
 CONSULT-II Inspection Procedure ........................ 79               .            CARRIED .......................................................... 127   .
   BASIC OPERATION ........................................... 79          .            OPERATION WHEN KEY SLOT IS USED ....... 128                              .
 CONSULT-II Application Items .............................. 79            .            PUSH-BUTTON IGNITION SWITCH OPERA-
   SELF-DIAGNOSTIC RESULTS .......................... 79                   .            TION PROCEDURE ......................................... 128             .
   DATA MONITOR ................................................. 80       .          CAN Communication System Description ........... 129                       .
   WORK SUPPORT .............................................. 81          .          CAN Communication Unit .................................... 129            .
   ACTIVE TEST .................................................... 83     .          Schematic ............................................................ 130 .
 Trouble Diagnosis Symptom Chart ........................ 84               .          Wiring Diagram -- ENG/ST -- ............................. 132              .
   ALL FUNCTIONS OF INTELLIGENT KEY SYS-                                              Terminals and Reference Value for Intelligent Key
   TEM DOES NOT OPERATE .............................. 84                  .          Unit ....................................................................... 141
                                                                                                                                                                 .
   DOOR LOCK/UNLOCK FUNCTION MALFUNC-                                                 Terminals and Reference Value for Steering Lock
   TION ................................................................... 84
                                                                           .          Unit ....................................................................... 145
                                                                                                                                                                 .
   REMOTE KEYLESS ENTRY FUNCTION MAL-                                                 Terminals and Reference Value for BCM ............. 145                    .
   FUNCTION ......................................................... 85   .          Terminals and Reference Value for IPDM E/R ..... 146                       .
   TRUNK OPEN FUNCTION MALFUNCTION ..... 86                                .          Terminals and Reference Value for PDU ............. 147                    .
   HAZARD AND BUZZER REMINDER FUNC-                                                   Work Flow ............................................................ 148 .
   TION MALFUNCTION ........................................ 87            .          CONSULT-II Functions (INTELLIGENT KEY) ...... 150                          .
   HAZARD AND HORN REMINDER FUNCTION                                                  CONSULT-II Inspection Procedure ...................... 150                 .
   MALFUNCTION .................................................. 87       .            BASIC OPERATION ......................................... 150            .
   POWER WINDOW DOWN FUNCTION MAL-                                                    CONSULT-II Application Items ............................. 150             .
   FUNCTION ......................................................... 88   .            SELF-DIAGNOSTIC RESULTS ........................ 150                     .
   WARNING FUNCTION MALFUNCTION ............ 88                            .            DATA MONITOR ............................................... 151         .
 Check CAN Communication System ..................... 90                   .            WORK SUPPORT ............................................ 152            .
 Check Power Supply and Ground Circuit .............. 91                   .            ACTIVE TEST ................................................... 153      .
 Check Key Slot ...................................................... 92  .          DTC B2013 STRG COMM 1 ................................ 155                 .
 Check Door Switch ................................................ 94     .            DIAGNOSIS DESCRIPTION ............................ 155                   .
 Check Trunk Room Lamp Switch .......................... 97                .            TERMINALS AND REFERENCE VALUE FOR
 Check Door Request Switch .................................. 99           .            INTELLIGENT KEY UNIT ................................. 155               .
 Check Trunk Opener Request Switch ................. 101                   .            SELF-DIAGNOSTIC LOGIC ............................. 155                  .
 Check Unlock Sensor .......................................... 103        .            DIAGNOSTIC PROCEDURE ............................ 155                    .
 Check Intelligent Key Warning Buzzer ................ 105                 .          DTC B2551 STEERING LOCK UNIT ................... 157                       .
 Check Outside Key Antenna (Driver Side and Pas-                                        DIAGNOSIS DESCRIPTION ............................ 157                   .
 senger Side) ........................................................ 106 .            TERMINALS AND REFERENCE VALUE ......... 157                              .
 Check Outside Key Antenna (Trunk Room) ........ 108                       .            SELF-DIAGNOSTIC LOGIC ............................. 158                  .
 Check Inside Key Antenna .................................. 110           .            DIAGNOSTIC PROCEDURE ............................ 158                    .
 Check Park Position Switch ................................. 113          .          DTC B2552 INTELLIGENT KEY .......................... 161                   .
 Check Ignition Switch Position ............................ 115           .            DIAGNOSIS DESCRIPTION ............................ 161                   .
 Check Remote Keyless Entry Receiver ............... 115                   .          DTC B2553 IGN POWER CIRCUIT ..................... 161                      .
 Check Trunk Lid Opener Cancel Switch .............. 119                   .            DIAGNOSIS DESCRIPTION ............................ 161                   .
 Check Key Slot Illumination ................................. 121         .            TERMINAL AND REFERENCE VALUE FOR
 Check Horn Function ........................................... 122       .            INTELLIGENT KEY UNIT ................................. 161               .
 Check Combination Meter Display Function ........ 122                     .            CONSULT-II DATA MONITOR STANDARD
 Check Warning Chime Function .......................... 123               .            VALUE .............................................................. 161 .
 Removal and Installation of Intelligent Key Unit .. 123                   .            SELF-DIAGNOSTIC LOGIC ............................. 162                  .
   REMOVAL ........................................................ 123    .            DIAGNOSTIC PROCEDURE ............................ 162                    .

Revision: 2007 April                                                           BL-2                                                             2007 M35/M45
  DTC B2554 ACC POWER CIRCUIT ................... 162                  .        Trouble Diagnosis Symptom Chart 3 ................... 178               .
    DIAGNOSIS DESCRIPTION ............................ 162             .          CONDITIONS OF VEHICLE (OPERATING CON-                                         A
    TERMINALS AND REFERENCE VALUE FOR                                             DITIONS) .......................................................... 178
                                                                                                                                                        .
    INTELLIGENT KEY UNIT ................................ 163          .        Check CAN Communication System ................... 179                  .
    CONSULT-II DATA MONITOR STANDARD                                            Check Push-Button Ignition Switch ..................... 179             .       B
    VALUE .............................................................. 163
                                                                       .        Check Inside Key Antenna .................................. 181         .
    SELF-DIAGNOSTIC LOGIC ............................ 163             .        Check Remote Keyless Entry Receiver ............... 183                 .
    DIAGNOSTIC PROCEDURE ........................... 164               .        Check Key Switch Built In Key Slot ..................... 184            .
  DTC B2555 STOP LAMP CIRCUIT .................... 165                 .        Check NATS Antenna Amp. Built In Key Slot ...... 186                    .       C
    DIAGNOSIS DESCRIPTION ............................ 165             .       DOOR ..................................................................... 188
                                                                                                                                                        .
    TERMINALS AND REFERENCE VALUE FOR                                           Fitting Adjustment ................................................ 188 .
    INTELLIGENT KEY UNIT INPUT ..................... 165               .          FRONT DOOR ................................................. 188      .       D
    CONSULT-II DATA MONITOR STANDARD                                              REAR DOOR .................................................... 188    .
    VALUE .............................................................. 165
                                                                       .          STRIKER ADJUSTMENT ................................. 189              .
    SELF-DIAGNOSTIC LOGIC ............................ 165             .        Removal and Installation of Front Door ............... 189              .       E
    DIAGNOSTIC PROCEDURE ........................... 166               .          REMOVAL ........................................................ 189  .
  DTC B2556 ENG START SW ............................. 166             .          INSTALLATION ................................................ 190     .
    DIAGNOSIS DESCRIPTION ............................ 166             .        Removal and Installation of Rear Door ................ 190              .
    TERMINALS AND REFERENCE VALUE FOR                                             REMOVAL ........................................................ 190  .        F
    INTELLIGENT KEY UNIT ................................ 166          .          INSTALLATION ................................................ 191     .
    SELF-DIAGNOSTIC LOGIC ............................ 166             .        Door Weatherstrip ............................................... 192   .
    DIAGNOSTIC PROCEDURE ........................... 167               .          FRONT DOOR ................................................. 192      .       G
  DTC B2557 VEHICLE SPEED ............................ 167             .          REMOVAL ........................................................ 192  .
    DIAGNOSIS DESCRIPTION ............................ 167             .          INSTALLATION ................................................ 192     .
    TERMINALS AND REFERENCE VALUE FOR                                             REAR DOOR .................................................... 193    .       H
    INTELLIGENT KEY UNIT ................................ 168          .          REMOVAL ........................................................ 193  .
    SELF-DIAGNOSTIC LOGIC ............................ 168             .          INSTALLATION ................................................ 193     .
    DIAGNOSTIC PROCEDURE ........................... 168               .       FRONT DOOR LOCK ............................................ 194         .
                                                                                                                                                                BL
  DTC B2558 SHIFT POSITION ............................ 170            .        Component Structure ........................................... 194     .
    DIAGNOSIS DESCRIPTION ............................ 170             .        Removal and Installation ..................................... 194      .
    TERMINALS AND REFERENCE VALUE FOR                                             REMOVAL ........................................................ 194  .
    INTELLIGENT KEY UNIT ................................ 170          .          INSTALLATION ................................................ 197     .        J
    SELF-DIAGNOSTIC LOGIC ............................ 170             .       REAR DOOR LOCK .............................................. 198        .
    DIAGNOSTIC PROCEDURE ........................... 170               .        Component Structure ........................................... 198     .
  DTC B2559 PDU ................................................. 172  .        Removal and Installation ..................................... 198      .       K
    DIAGNOSIS DESCRIPTION ............................ 172             .          REMOVAL ........................................................ 198  .
  DTC B2560 START POW SUP CIRC ................. 172                   .          INSTALLATION ................................................ 200     .
    DIAGNOSIS DESCRIPTION ............................ 172             .       TRUNK LID ............................................................ 201
                                                                                                                                                        .        L
    TERMINALS AND REFERENCE VALUE ........ 173                         .        Fitting Adjustment ................................................ 201 .
    SELF-DIAGNOSTIC LOGIC ............................ 173             .        Removal and Installation of Trunk Lid Assembly . 202
    DIAGNOSTIC PROCEDURE ........................... 173               .          REMOVAL ........................................................ 202  .
  DTC B2562 LOW VOLTAGE ............................... 175            .          INSTALLATION ................................................ 203     .       M
    DIAGNOSIS DESCRIPTION ............................ 175             .        Removal and Installation of Trunk Lid Stay ......... 203                .
    TERMINALS AND REFERENCE VALUE FOR                                             REMOVAL ........................................................ 203  .
    INTELLIGENT KEY UNIT ................................ 175          .          INSTALLATION ................................................ 203     .
    SELF-DIAGNOSTIC LOGIC ............................ 175             .        Removal and Installation of Trunk Lid Lock ......... 204                .
    DIAGNOSTIC PROCEDURE ........................... 175               .          REMOVAL ........................................................ 204  .
  DTC B2563 HI VOLTAGE ................................... 176         .          INSTALLATION ................................................ 204     .
    DIAGNOSIS DESCRIPTION ............................ 176             .        Removal and Installation of Trunk Lid Striker ...... 205                .
    TERMINAL AND REFERENCE VALUE FOR                                              REMOVAL ........................................................ 205  .
    INTELLIGENT KEY UNIT ................................ 176          .          INSTALLATION ................................................ 205     .
    SELF-DIAGNOSTIC LOGIC ............................ 176             .        Removal and Installation of Trunk Lid Weatherstrip 206                  .
    DIAGNOSTIC PROCEDURE ........................... 177               .          REMOVAL ........................................................ 206  .
  Trouble Diagnosis Symptom Chart 1 .................. 177             .          INSTALLATION ................................................ 206     .
    CONDITIONS OF VEHICLE (OPERATING CON-                                      TRUNK LID OPENER ............................................ 207        .
    DITIONS) ......................................................... 177
                                                                       .        Component Parts and Harness Connector Location 207                      .
  Trouble Diagnosis Symptom Chart 2 .................. 178             .        System Description .............................................. 208   .
    CONDITIONS OF VEHICLE (OPERATING CON-                                         TRUNK LID OPENER OPERATION ................ 208                       .
    DITIONS) ......................................................... 178
                                                                       .        Wiring Diagram --TLID-- .................................... 209        .

Revision: 2007 April                                                      BL-3                                                          2007 M35/M45
  Terminals and Reference Value for BCM ............. 211                 .           OPERATION WHEN INSERTING TO KEY SLOT                                     .247
  CONSULT-II Function (BCM) ............................... 212           .           OPERATION WHEN INTELLIGENT KEY IS
    CONSULT-II START PROCEDURE ................. 212                      .           CARRIED .......................................................... 247   .
    DATA MONITOR ............................................... 212      .           PUSH-BUTTON IGNITION SWITCH OPERA-
    ACTIVE TEST .................................................. 212    .           TION PROCEDURE ......................................... 247             .
  Trouble Diagnosis ................................................ 213  .         ECM Re-Communicating Function ...................... 248                   .
    TRUNK DOSE NOT OPEN WITH TRUNK LID                                              Schematic ............................................................ 250 .
    OPENER SWITCH / WITH INTELLIGENT KEY. 213                                       Wiring Diagram -- NATS -- ................................. 252            .
VEHICLE SECURITY (THEFT WARNING) SYSTEM 217                               .         Terminals and Reference Value for Intelligent Key
  Component Parts and Harness Connector Location 217                      .         Unit ....................................................................... 260
                                                                                                                                                               .
  System Description .............................................. 219   .         Terminals and Reference Value for Steering Lock
    DESCRIPTION ................................................. 219     .         Unit ....................................................................... 262
                                                                                                                                                               .
    POWER SUPPLY AND GROUND CIRCUIT .... 220                              .         Terminals and Reference Value for BCM ............. 263                    .
    INITIAL CONDITION TO ACTIVATE THE SYS-                                          Terminals and Reference Value for IPDM E/R ..... 263                       .
    TEM .................................................................. 220
                                                                          .         Terminals and Reference Value for PDU ............. 264                    .
    VEHICLE SECURITY SYSTEM ALARM OPER-                                             CONSULT-II ......................................................... 265   .
    ATION ............................................................... 221
                                                                          .           CONSULT-II INSPECTION PROCEDURE ....... 265                              .
    VEHICLE SECURITY SYSTEM DEACTIVATION 221                              .           CONSULT-II DIAGNOSTIC TEST MODE FUNC-
    PANIC ALARM OPERATION ............................ 221                .           TION ................................................................. 266
                                                                                                                                                               .
  CAN Communication System Description ........... 221                    .           HOW TO READ SELF-DIAGNOSTIC RESULTS.267
  CAN Communication Unit .................................... 221         .           "NATS V5.0" SELF-DIAGNOSTIC RESULTS
  Schematic ............................................................ 222
                                                                          .           ITEM CHART .................................................... 268      .
  Wiring Diagram -- VEHSEC -- ........................... 223             .           "NATS BCM OR S/ENT" SELF-DIAGNOSTIC
  Terminals and Reference Value of BCM .............. 229                 .           RESULTS ITEM CHART ................................... 268               .
  Terminals and Reference Value of IPDM E/R ...... 229                    .           "NATS I-KEY" SELF-DIAGNOSTIC RESULTS
  CONSULT-II Function (BCM) ............................... 230           .           ITEM CHART .................................................... 269      .
    BASIC OPERATION ......................................... 230         .         Work Flow ............................................................ 269 .
    CONSULT-II APPLICATION ITEM .................... 230                  .         Trouble Diagnoses Flow Chart for IVIS (NATS) ... 272                       .
  Trouble Diagnosis Work Flow .............................. 231          .         Symptom Chart for Security Indicator .................. 274                .
  Preliminary Check ............................................... 231   .           CONDITIONS OF VEHICLE (OPERATING CON-
  Trouble Diagnosis Symptom Chart ...................... 233              .           DITIONS) .......................................................... 274  .
  Diagnostic Procedure 1 ....................................... 234      .         Check Security Indicator Harness ........................ 274              .
    DOOR SWITCH CHECK .................................. 234              .         DTC P1612 CHAIN of ECM-IMMU ...................... 275                     .
    HOOD SWITCH CHECK .................................. 237              .         DTC P1611 ID DISCORD, IMM-ECM .................. 277                       .
    TRUNK ROOM LAMP SWITCH CHECK ......... 239                            .         Removal and Installation of Key Slot ................... 277               .
  Diagnostic Procedure 2 ....................................... 241      .           REMOVAL ......................................................... 277    .
    SECURITY INDICATOR LAMP CHECK ........... 241                         .           INSTALLATION ................................................. 277       .
  Diagnostic Procedure 3 ....................................... 242      .       INTEGRATED HOMELINK TRANSMITTER .......... 278                               .
    FRONT DOOR KEY CYLINDER SWITCH                                                  Wiring Diagram --TRNSCV-- ............................. 278                .
    CHECK ............................................................. 242
                                                                          .         Trouble Diagnoses ............................................... 279      .
  Diagnostic Procedure 4 ....................................... 242      .           DIAGNOSTIC PROCEDURE ............................ 279                    .
    VEHICLE SECURITY HORN ALARM CHECK . 242                                       BODY REPAIR ....................................................... 281      .
  Diagnostic Procedure 5 ....................................... 243      .         Body Exterior Paint Color ..................................... 281        .
    VEHICLE SECURITY HEADLAMP ALARM                                                 Body Component Parts ........................................ 282          .
    CHECK ............................................................. 243
                                                                          .           UNDERBODY COMPONENT PARTS .............. 282                             .
  Diagnostic Procedure 6 ....................................... 243      .           BODY COMPONENT PARTS ........................... 284                     .
    DOOR LOCK AND UNLOCK SWITCH CHECK. 243                                          Corrosion Protection ............................................ 286      .
  Diagnostic Procedure 7 ....................................... 243      .           DESCRIPTION ................................................. 286        .
    VEHCLE SECURITY HAZARD LAMP ALARM                                                 UNDERCOATING ............................................. 287           .
    CHECK ............................................................. 243
                                                                          .         Body Sealing ........................................................ 288  .
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-                                            DESCRIPTION ................................................. 288        .
NATS) ..................................................................... 244
                                                                          .         Body Construction ................................................ 291     .
  Component Parts and Harness Connector Location 244                      .           BODY CONSTRUCTION .................................. 291                 .
  System Description .............................................. 246   .         Body Alignment .................................................... 292    .
    DESCRIPTION ................................................. 246     .           BODY CENTER MARKS .................................. 292                 .
    PRECAUTIONS FOR KEY REGISTRATION ... 246                              .           PANEL PARTS MATCHING MARKS ................ 293                          .
    SECURITY INDICATOR ................................... 246            .           DESCRIPTION ................................................. 294        .
  Operation Description .......................................... 247    .           ENGINE COMPARTMENT ............................... 295                   .
    SYSTEM DIAGRAM ......................................... 247          .           UNDERBODY ................................................... 297        .

Revision: 2007 April                                                         BL-4                                                             2007 M35/M45
    PASSENGER COMPARTMENT ...................... 299                .         REPLACEMENT) ............................................. 320.
    REAR BODY .................................................... 301
                                                                    .         FRONT SIDE MEMBER (AWD) (PARTIAL                                      A
  Handling Precautions for Plastics ....................... 303     .         REPLACEMENT) ............................................. 321.
    HANDLING PRECAUTIONS FOR PLASTICS . 303                                   FRONT PILLAR ................................................ 322
                                                                                                                                            .
    LOCATION OF PLASTIC PARTS .................... 304              .         CENTER PILLAR ............................................. 324
                                                                                                                                            .       B
  Precautions in Repairing High Strength Steel ..... 306            .         OUTER SILL .................................................... 325
                                                                                                                                            .
    HIGH STRENGTH STEEL (HSS) USED IN NIS-                                    REAR FENDER ................................................ 328
                                                                                                                                            .
    SAN VEHICLES ............................................... 306.         REAR PANEL ................................................... 330
                                                                                                                                            .
  Foam Repair ....................................................... 310
                                                                    .         REAR FLOOR REAR ....................................... 331   .       C
    URETHANE FOAM APPLICATIONS ............... 310                  .         REAR SIDE MEMBER EXTENSION ................ 333               .
  Replacement Operations .....................................311   .
    DESCRIPTION ..................................................311
                                                                    .                                                                               D
    HOODLEDGE .................................................. 314.
    FRONT SIDE MEMBER (2WD) ....................... 316             .
    FRONT SIDE MEMBER (AWD) ....................... 318             .                                                                               E
    FRONT SIDE MEMBER (2WD) (PARTIAL


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Revision: 2007 April                                                   BL-5                                                  2007 M35/M45
                                              PRECAUTIONS

PRECAUTIONS                                                         PFP:00001

Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"                                                                                             NIS002B4


The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
q    To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
     in the event of a collision which would result in air bag inflation, all maintenance must be per-
     formed by an authorized NISSAN/INFINITI dealer.
q    Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
     sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
     Bag Module, see the SRS section.
q    Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
     Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
     harness connectors.
Precautions for Procedures without Cowl Top Cover                                                               NIS001WB


When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.




                                                                                                            PIIB3706J


Precautions Necessary for Steering Wheel Rotation After Battery Disconnect
                                                                                                                NIS001WC

NOTE:
q    This Procedure is applied only to models with Intelligent Key system and NVIS/IVIS (NISSAN/INFINITI
     VEHICLE IMMOBILIZER SYSTEM - NATS).
q    Remove and install all control units after disconnecting both battery cables with the ignition knob in the
     LOCK position.
q    Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing
     work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NVIS/IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1.   Connect both battery cables.
     NOTE:
     Supply power using jumper cables if battery is discharged.
2.   Use the Intelligent Key or mechanical key to turn the ignition switch to the ACC position. At this time, the
     steering lock will be released.



Revision: 2007 April                                  BL-6                                          2007 M35/M45
                                             PRECAUTIONS

3.   Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
     rotated.                                                                                                       A
4.   Perform the necessary repair operation.
5.   When the repair work is completed, return the ignition switch to the LOCK position before connecting
     the battery cables. (At this time, the steering lock mechanism will engage.)                                   B
6.   Perform a self-diagnosis check of all control units using CONSULT-III.
Precautions for Work                                                                                     NIS001WD
                                                                                                                    C
q    After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check
     their operational.
q    Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.                D


                                                                                                                    E



                                                                                                                     F


                                                                                                                    G


                                                                                                                    H


                                                                                                                    BL


                                                                                                                     J



                                                                                                                    K


                                                                                                                     L



                                                                                                                    M




Revision: 2007 April                                BL-7                                        2007 M35/M45
                                            PREPARATION

PREPARATION                                                                                               PFP:00002

Special Service Tools                                                                                        NIS001WE


The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
    Tool number
    (Kent-Moore No.)                                                   Description
    Tool name




    (J-39570)
                                                                       Locating the noise
    Chassis ear


                                                       SIIA0993E




    (J-43980)
    NISSAN Squeak and                                                  Repairing the cause of noise
    Rattle Kit


                                                       SIIA0994E



Commercial Service Tools                                                                                     NIS001WF



    Tool name                                                          Description




    Engine ear                                                         Locating the noise



                                                       SIIA0995E




    Power tool



                                                       PIIB1407E




Revision: 2007 April                                BL-8                                              2007 M35/M45
                        SQUEAK AND RATTLE TROUBLE DIAGNOSIS

SQUEAK AND RATTLE TROUBLE DIAGNOSIS                                                                       PFP:00000
                                                                                                                             A
Work Flow                                                                                                         NIS001WG




                                                                                                                             B



                                                                                                                             C


                                                                                                                             D


                                                                                                                             E



                                                                                                                             F



                                                                                                         SBT842
                                                                                                                             G

CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs.Use the Diag- H
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to BL-13, "Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
                                                                                                                       BL
q    The customer may not be able to provide a detailed description or the location of the noise. Attempt to
     obtain all the facts and conditions that exist when the noise occurs (or does not occur).
q    If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
                                                                                                                        J
     is concerned about. This can be accomplished by test driving the vehicle with the customer.
q    After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
     are provided so the customer, service adviser and technician are all speaking the same language when
     defining the noise.                                                                                                K
q    Squeak --(Like tennis shoes on a clean floor)
     Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
     faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping                               L
q    Creak--(Like walking on an old wooden floor)
     Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
     dependent on materials/often brought on by activity.                                                               M
q    Rattle--(Like shaking a baby rattle)
     Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
     clip or fastener/incorrect clearance.
q    Knock --(Like a knock on a door)
     Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
q    Tick--(Like a clock second hand)
     Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
     action or road conditions.
q    Thump--(Heavy, muffled knock noise)
     Thump characteristics include softer knock/dead sound often brought on by activity.
q    Buzz--(Like a bumble bee)
     Buzz characteristics include high frequency rattle/firm contact.
q    Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
     judge as acceptable may be very irritating to the customer.
q    Weather conditions, especially humidity and temperature, may have a great effect on noise level.


Revision: 2007 April                                  BL-9                                          2007 M35/M45
                        SQUEAK AND RATTLE TROUBLE DIAGNOSIS

DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
q    Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
q    If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
     vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1.   Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
     (Chassis Ear: J-39570, Engine Ear and mechanics stethoscope).
2.   Narrow down the noise to a more specific area and identify the cause of the noise by:
q    removing the components in the area that you suspect the noise is coming from.
     Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
     or lost during the repair, resulting in the creation of new noise.
q    tapping or pushing/pulling the component that you suspect is causing the noise.
     Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
     temporarily.
q    feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
     noise.
q    placing a piece of paper between components that you suspect are causing the noise.
q    looking for loose components and contact marks.
     Refer to BL-11, "Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE
q   If the cause is a loose component, tighten the component securely.
q   If the cause is insufficient clearance between components:



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