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POWER SUPPLY, GROUND & CIRCUIT ELEMENTS


K ELECTRICAL

                                                                                                                                                                       A




   POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
                                                                                                    SECTION                     PG                                     B



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                                                                                                                                                                       E
                                                                   CONTENTS
POWER SUPPLY ROUTING CIRCUIT ..................... 3                      .         System Description ................................................ 32    .        F
  Schematic ............................................................... 3
                                                                          .           PUSH-BUTTON IGNITION SWITCH OPERAT-
  Wiring Diagram -- POWER -- ................................ 5           .           ING PROCEDURE ............................................. 32          .
    BATTERY POWER SUPPLY -- IGNITION SW.                                            Wiring Diagram -- PDU -- .................................... 34          .        G
    IN ANY POSITION ............................................... 5     .         Terminals and Reference Value for Intelligent Key
    ACCESSORY POWER SUPPLY -- IGNITION                                              Unit ........................................................................ 36
                                                                                                                                                              .
    SW. IN "ACC" OR "ON" .......................................11        .         Terminals and Reference Value for PDU ............... 37                  .
                                                                                                                                                                       H
    IGNITION POWER SUPPLY -- IGNITION SW.                                           Work Flow .............................................................. 37
                                                                                                                                                              .
    IN "ON" AND/OR "START" ................................. 12           .         Trouble Diagnosis Symptom Chart ........................ 38               .
  Fuse ...................................................................... 17
                                                                          .         Check CAN Communication System ..................... 38                   .
  Fusible Link ........................................................... 17
                                                                          .         Check PDU Power Supply and Ground Circuit ..... 39                        .         I
  Circuit Breaker ...................................................... 17
                                                                          .         Check Push-Button Ignition Switch (Ignition Switch)
IPDM E/R (INTELLIGENT POWER DISTRIBUTION                                            System ................................................................... 39
                                                                                                                                                              .
MODULE ENGINE ROOM) ..................................... 18              .         Check Push-Button Ignition Switch (Indicator Cir-                                  J
  System Description ............................................... 18   .         cuit) System ........................................................... 41
                                                                                                                                                              .
    SYSTEMS CONTROLLED BY IPDM E/R .......... 18                          .         PDU Communication Circuit System 1 .................. 42                  .
    CAN COMMUNICATION LINE CONTROL ........ 18                            .         PDU Communication Circuit System 2 .................. 43                  .
                                                                                                                                                                       PG
    IPDM E/R STATUS CONTROL .......................... 19                 .         Removal and Installation of PDU ........................... 44            .
  CAN Communication System Description ............. 19                   .           REMOVAL .......................................................... 44   .
  CAN Communication Unit ..................................... 19         .           INSTALLATION .................................................. 44      .
  Function of Detecting Ignition Relay Malfunction ... 19                          GROUND .................................................................. 45
                                                                                                                                                              .        L
  CONSULT-II Function (IPDM E/R) ........................ 20              .         Ground Distribution ................................................ 45   .
    CONSULT-II BASIC OPERATION ...................... 20                  .           MAIN HARNESS ................................................ 45        .
    SELF-DIAG RESULTS ....................................... 20          .           ENGINE ROOM HARNESS ............................... 50                  .        M
    DATA MONITOR ................................................ 21      .           ENGINE CONTROL HARNESS/VQ ENGINE
    CAN DIAG SUPPORT MNTR ............................ 22                 .           MODELS ............................................................ 54  .
    ACTIVE TEST .................................................... 22   .           ENGINE CONTROL HARNESS/VK ENGINE
  Auto Active Test .................................................... 23.           MODELS ............................................................ 55  .
    DESCRIPTION ................................................... 23    .           BODY HARNESS ............................................... 56         .
    OPERATION PROCEDURE .............................. 23                 .           BODY NO. 2 HARNESS .................................... 60              .
    INSPECTION IN AUTO ACTIVE TEST MODE ... 24                                     HARNESS ................................................................ 62.
  Schematic ............................................................. 27
                                                                          .         Harness Layout ..................................................... 62   .
  IPDM E/R Terminal Arrangement .......................... 28             .           HOW TO READ HARNESS LAYOUT ................ 62                          .
  Check IPDM E/R Power Supply and Ground Circuit 29                       ...         OUTLINE ............................................................ 63 .
  Inspection with CONSULT-II (Self-Diagnosis) ....... 30                  .           MAIN HARNESS ................................................ 64        .
  Removal and Installation of IPDM E/R .................. 31              .           NAVIGATION SUB-HARNESS & A/C HARNESS 69                                 ...
    REMOVAL .......................................................... 31 .           ENGINE ROOM HARNESS ............................... 70                  .
    INSTALLATION .................................................. 31    .           ENGINE CONTROL HARNESS (VQ ENGINE)... 77
PDU (POWER DISTRIBUTION UNIT) ..................... 32                    .           ENGINE CONTROL HARNESS (VK ENGINE) ... 80
  Component Parts and Harness Connector Location 32                       ...         BODY HARNESS ............................................... 83         .


Revision: 2007 April                                                         PG-1                                                             2007 M35/M45
   BODY NO. 2 HARNESS ..................................... 87         .          TYPE) ............................................................... 105
                                                                                                                                                      .
   TAIL HARNESS .................................................. 91  .          HARNESS CONNECTOR (LEVER LOCKING
   ROOM LAMP HARNESS ................................... 92            .          TYPE) ............................................................... 106
                                                                                                                                                      .
   FRONT DOOR HARNESS ................................. 93             .       ELECTRICAL UNITS ............................................. 107     .
   REAR DOOR HARNESS ................................... 94            .        Terminal Arrangement .......................................... 107   .
 Wiring Diagram Codes (Cell Codes) ...................... 95           .       SMJ (SUPER MULTIPLE JUNCTION) ................... 109                  .
ELECTRICAL UNITS LOCATION ............................ 98              .        Terminal Arrangement .......................................... 109   .
 Electrical Units Location ........................................ 98 .       STANDARDIZED RELAY ....................................... 112         .
   ENGINE COMPARTMENT ................................. 98             .        Description ........................................................... 112
                                                                                                                                                      .
   PASSENGER COMPARTMENT ....................... 100                   .          NORMAL OPEN, NORMAL CLOSED AND
   LUGGAGE COMPARTMENT ........................... 103                 .          MIXED TYPE RELAYS ..................................... 112         .
HARNESS CONNECTOR ...................................... 104           .          TYPE OF STANDARDIZED RELAYS ............... 112                     .
 Description ........................................................... 104
                                                                       .       FUSE BLOCK - JUNCTION BOX (J/B) ................. 114                  .
   HARNESS CONNECTOR (TAB-LOCKING                                               Terminal Arrangement .......................................... 114   .
   TYPE) ............................................................... 104
                                                                       .       FUSE, FUSIBLE LINK AND RELAY BOX ............. 115                     .
   HARNESS CONNECTOR (SLIDE-LOCKING                                             Terminal Arrangement .......................................... 115   .




Revision: 2007 April                                                      PG-2                                                         2007 M35/M45
                       POWER SUPPLY ROUTING CIRCUIT

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Wiring Diagram -- POWER --                                      NKS004DY

BATTERY POWER SUPPLY -- IGNITION SW. IN ANY POSITION                       A


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Revision: 2007 April               PG-6               2007 M35/M45
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Revision: 2007 April              PG-10               2007 M35/M45
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ACCESSORY POWER SUPPLY -- IGNITION SW. IN "ACC" OR "ON"
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Revision: 2007 April               PG-11                  2007 M35/M45
                       POWER SUPPLY ROUTING CIRCUIT

IGNITION POWER SUPPLY -- IGNITION SW. IN "ON" AND/OR "START"




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Revision: 2007 April                PG-12                      2007 M35/M45
                       POWER SUPPLY ROUTING CIRCUIT


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Revision: 2007 April              PG-16               2007 M35/M45
                               POWER SUPPLY ROUTING CIRCUIT

Fuse                                                                                 NKS004DZ

                                                                                                A
q   If fuse is blown, be sure to eliminate cause of malfunction before
    installing new fuse.
q   Use fuse of specified rating. Never use fuse of more than speci-
    fied rating.                                                                                B
q   Do not partially install fuse; always insert it into fuse holder prop-
    erly.
                                                                                                C
q   Remove fuse for "ELECTRICAL PARTS (BAT)" if vehicle is not
    used for a long period of time.

                                                                                                D
                                                                                  CEL083


Fusible Link                                                                         NKS004E0

                                                                                                E
A melted fusible link can be detected either by visual inspection or by
feeling with finger tip. If its condition is questionable, use circuit
tester or test lamp.
CAUTION:                                                                                        F
q    If fusible link should melt, it is possible that critical circuit
     (power supply or large current carrying circuit) is shorted.
     In such a case, carefully check and eliminate cause of mal-                                G
     function.
q    Never wrap outside of fusible link with vinyl tape. Important:
     Never let fusible link touch any other wiring harness, vinyl                               H
     or rubber parts.                                                             CKIT0163E



Circuit Breaker                                                                      NKS004E1


The PTC thermistor generates heat in response to current flow. The                               I
temperature (and resistance) of the thermistor element varies with
current flow. Excessive current flow will cause the element's temper-
ature to rise. When the temperature reaches a specified level, the                              J
electrical resistance will rise sharply to control the circuit current.
Reduced current flow will cause the element to cool. Resistance falls
accordingly and normal circuit current flow is allowed to resume.
                                                                                                PG


                                                                                                L
                                                                                  SEL109W




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Revision: 2007 April                                  PG-17                  2007 M35/M45
     IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)

IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
                                                                                                                             PFP:284B7

System Description                                                                                                                NKS004E2


q  IPDM E/R (Intelligent Power Distribution Module Engine Room) integrates the relay box and fuse block
   which were originally placed in engine compartment. It controls integrated relay via IPDM E/R control cir-
   cuit.
q  IPDM E/R-integrated control circuit performs ON-OFF operation of relay, CAN communication control and
   oil pressure switch signal reception, etc.
q  It controls operation of each electrical part via ECM, BCM and CAN communication lines.
CAUTION:
None of the IPDM E/R-integrated relays can be removed.
SYSTEMS CONTROLLED BY IPDM E/R
1.   Lamp control
     Using CAN communication, it receives signal from BCM and controls the following lamps:
     q Headlamps (HI, LO)

     q Tail, parking and license plate lamps

     q Front fog lamps

2.   Daytime light relay control (for Canada models)
     Using CAN communication, it receives signals from BCM and controls the daytime light relay.
3.   Wiper control
     Using CAN communication, it receives signals from BCM and controls the front wipers.
4.   Rear window defogger relay control
     Using CAN communication, it receives signals from BCM and controls the rear window defogger relay.
5.   A/C compressor control
     Using CAN communication, it receives signals from ECM and controls the A/C relay.
6.   Cooling fan control
     Using CAN communication, it receives signals from ECM and controls cooling fan via cooling fan control
     module.
7.   Horn control
     Using CAN communication, it receives signals from BCM and controls horn relay.
8.   Starter motor relay control
     Using CAN communication, it receives signals from BCM and controls starter motor relay.
9.   Alternator control
     Using CAN communication, it receives signal from ECM and controls power generation voltage.
CAN COMMUNICATION LINE CONTROL
With CAN communication, by connecting each control unit using two communication lines (CAN L-line, CAN
H-line), it is possible to transmit maximum amount of information with minimum wiring. Each control unit can
transmit and receive data, and reads necessary information only.
1. Fail-safe control
     q When CAN communication with other control units is impossible, IPDM E/R performs fail-safe control.
       After CAN communication recovers normally, it also returns to normal control.
     q Operation of control parts by IPDM E/R during fail-safe mode is as follows:

 Controlled system                                                       Fail-safe mode
                       q   With the ignition switch ON, the headlamp low relay is ON.
 Headlamps
                       q   With the ignition switch OFF, the headlamp low relay is OFF.

 Tail, parking and     q   With the ignition switch ON, the tail lamp relay is ON.
 license plate lamps   q   With the ignition switch OFF, the tail lamp relay is OFF.
                       q   With the ignition switch ON, the cooling fan HI operates.
 Cooling fan
                       q   With the ignition switch OFF, the cooling fan stops.
                       Until the ignition switch is turned off, the front wiper LO and HI remains in the same status it was in just
 Front wiper
                       before fail-safe control was initiated.


Revision: 2007 April                                         PG-18                                                    2007 M35/M45
    IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)

 Controlled system                                                     Fail-safe mode
                                                                                                                         A
 Rear window defogger      Rear window defogger relay OFF
 A/C compressor            A/C relay OFF
 Front fog lamps           Front fog lamp relay OFF                                                                      B
IPDM E/R STATUS CONTROL
In order to save power, IPDM E/R switches status by itself based on each operating condition.
                                                                                                                         C
1. CAN communication status
     q CAN communication is normally performed with other control units.

     q Individual unit control by IPDM E/R is normally performed.
                                                                                                                         D
     q When sleep request signal is received from BCM, mode is switched to sleep transient status.

2. Sleep transient status
     q Process to stop CAN communication is activated.                                                                   E
     q All systems controlled by IPDM E/R are stopped. When 3 seconds have elapsed after CAN communi-
       cation with other control units is stopped, mode switches to sleep status.
3. Sleep status                                                                                                          F
     q IPDM E/R operates in low power mode.

     q CAN communication is stopped.

     q When a change in CAN communication line is detected, mode switches to CAN communication status.                   G
     q When a change hood switch or ignition switch signal is detected, mode switches to CAN communica-
       tion status.
                                                                                                                         H
CAN Communication System Description                                                                          NKS004E3


CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Modern                I
vehicles are equipped with many electronic control units and each control unit shares information and links
with other control units during operation (not independent). In CAN communication, control units are con-
nected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission
with less wiring. Each control unit transmits/receives data but selectively reads required data only.                    J

CAN Communication Unit                                                                                        NKS004E4


Refer to LAN-50, "CAN System Specification Chart" .                                                                      PG

Function of Detecting Ignition Relay Malfunction                                                              NKS004E5


q    When contact point of integrated ignition relay is stuck and cannot be turned OFF, IPDM E/R turns ON tail           L
     and parking lamps for 10 minutes to indicate ignition relay malfunction.
q    When a state of ignition relay having built-in does not agree with a state of Ignition switch signal input by a
     CAN communication from BCM, IPDM E/R lets tail lamp relay operate.                                                  M
            Ignition switch signal                     Ignition relay status              Tail lamp relay
                     ON                                        ON                               --
                     OFF                                       OFF                              --
                     ON                                        OFF                              --
                     OFF                                       ON                        ON (10 minutes)
NOTE:
When the ignition switch is turned ON, the tail lamps are OFF.




Revision: 2007 April                                        PG-19                                    2007 M35/M45
     IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)

CONSULT-II Function (IPDM E/R)                                                                                                       NKS004E6


CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
     Inspection Item, Diagnosis Mode                                                   Description
 SELF-DIAG RESULTS                        The IPDM E/R performs diagnosis of the CAN communication and self-diagnosis.
 DATA MONITOR                             The input/output data of the IPDM E/R is displayed in real time.
 CAN DIAG SUPPORT MNTR                    The result of transmit/receive diagnosis of CAN communication can be read.
 ACTIVE TEST                              The IPDM E/R sends a drive signal to electronic components to check their operation.


CONSULT-II BASIC OPERATION
Refer to GI-38, "CONSULT-II Start Procedure" .
SELF-DIAG RESULTS
Operation Procedure
1.   Touch "SELF-DIAG RESULTS" on "SELECT DIAG MODE" screen.
2.   Check display content in self-diagnostic results.
Display Item List
                          CONSULT-II                                                                     TIME
      Display Items                                  Malfunction detecting condition                                    Possible causes
                          display code                                                           CRNT       PAST
 NO DTC IS
 DETECTED.FURTHER
                                -                                   -                                -          -              -
 TESTING MAY BE
 REQUIRED.
                                         q   If CAN communication reception/transmission                            Any of or several items
                                             data has a malfunction, or if any of the control                       below have errors.
                                             units malfunction, data reception/transmission
 CAN COMM CIRC               U1000           cannot be confirmed.                                    



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