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ENGINE LUBRICATION SYSTEM

B ENGINE

ENGINE LUBRICATION SYSTEM
SECTION LU LU

E
CONTENTS
PRECAUTIONS ......................................................... 2. OIL FILTER ................................................................ 9
. F
Precautions for Liquid Gasket ................................. 2 . Removal and Installation ......................................... 9 .
LIQUID GASKET APPLICATION PROCEDURE 2 ..... REMOVAL ............................................................ 9
.
PREPARATION .......................................................... 3
. INSTALLATION .................................................... 9. G
Special Service Tools .............................................. 3. INSPECTION AFTER INSTALLATION ................. 9 .
Commercial Service Tools ....................................... 3 . OIL PUMP ................................................................ 10
.
LUBRICATION SYSTEM ........................................... 4 . Removal and Installation ....................................... 10 .
H
Lubrication Circuit ................................................... 4
. REMOVAL .......................................................... 10
.
System Chart .......................................................... 5
. INSTALLATION .................................................. 10 .
ENGINE OIL .............................................................. 6
. INSPECTION AFTER INSTALLATION ............... 10 .
Inspection ................................................................ 6
. Disassembly and Assembly ................................... 11 . I
ENGINE OIL LEVEL ............................................ 6 . DISASSEMBLY .................................................. 11 .
ENGINE OIL APPEARANCE ............................... 6 . INSPECTION AFTER DISASSEMBLY ............... 11 .
ENGINE OIL LEAKAGE ....................................... 6 . ASSEMBLY ........................................................ 12
. J
OIL PRESSURE CHECK ..................................... 6 . SERVICE DATA AND SPECIFICATIONS (SDS) ..... 13 .
Changing Engine Oil ............................................... 7 . Standard and Limit ................................................. 13
.
OIL PRESSURE ................................................. 13 .
K
OIL PUMP .......................................................... 13
.
REGULATOR VALVE ......................................... 13 .
ENGINE OIL CAPACITY .................................... 13 .
L

Edition; 2004 May LU-1 2005 Q45
PRECAUTIONS

PRECAUTIONS PFP:00001

Precautions for Liquid Gasket EBS011WG

LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface.
q Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
use) to remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to tube presser (SST).
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-46, "RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
q Within 5 minutes of liquid gasket application, install the mating
component.
q If liquid gasket protrudes, wipe it off immediately.

q Do not retighten mounting bolts or nuts after the installation.

q After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant. PBIC2160E

Edition; 2004 May LU-2 2005 Q45
PREPARATION

PREPARATION PFP:00002
A
Special Service Tools EBS0024S

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number LU
(Kent-Moore No.) Description
Tool name

ST25051001 Measuring oil pressure
C
(J25695-1) Maximum measuring range:
Oil pressure gauge 2,452 kPa (25 kg/cm2, 356 psi)

S-NT050

ST25052000 Adapting oil pressure gauge to cylinder block
E
(J25695-2)
Hose
F

S-NT559
G
KV10115801 Removing and installing oil filter
(J38956) a: 64.3 mm (2.531 in)
Oil filter wrench
H

I
S-NT375

WS39930000 Pressing the tube of liquid gasket
( -- )
Tube presser J

K
S-NT052

Commercial Service Tools EBS003GF
L
Tool name Description

Deep socket Removing and installing oil pressure switch M
Deep socket 27 mm (1.06 in)

NT818

Power tool Loosening bolts and nuts

PBIC0190E

Edition; 2004 May LU-3 2005 Q45
LUBRICATION SYSTEM

LUBRICATION SYSTEM PFP:15010

Lubrication Circuit EBS001KC

PBIC2804E

Edition; 2004 May LU-4 2005 Q45
LUBRICATION SYSTEM

System Chart EBS0024T

L
PBIC0134E

Edition; 2004 May LU-5 2005 Q45
ENGINE OIL

ENGINE OIL PFP:KLA92

Inspection EBS0024U

ENGINE OIL LEVEL
NOTE:
Before starting engine, check the engine oil level. If engine is already started, stop it and allow 15 minutes
before checking.
1. Put vehicle horizontally.
2. Pull out oil level gauge and wipe it clean.
3. Insert oil level gauge and make sure that the engine oil level is
within the range shown in the figure.
4. If it is out of range, adjust it.

PBIC0801E

ENGINE OIL APPEARANCE
q Check engine oil for a white turbidity or heavy contamination.
q If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following area.
q Oil pan
q Oil pan drain plug
q Oil pressure switch
q Oil filter
q Intake valve timing control cover
q Intake valve timing control solenoid valve
q Front cover
q Mating surface between cylinder block and cylinder head
q Mating surface between cylinder head and rocker cover
q Crankshaft oil seal (front and rear)
OIL PRESSURE CHECK
WARNING:
q Be careful not to burn yourself, as engine oil is hot.
q Engine oil pressure check should be done in "Parking position".
1. Check engine oil level. Refer to LU-6, "ENGINE OIL LEVEL" .
2. Remove engine undercover with power tool.
3. Disconnect oil pressure switch harness connector.
4. Remove oil pressure switch using the deep socket (commercial
service tool).
CAUTION:
Do not drop or shock oil pressure switch.

PBIC0136E

Edition; 2004 May LU-6 2005 Q45
ENGINE OIL

5. Install oil pressure gauge and hose [SST].
A

SLC926
D
6. After warming up engine to normal operating temperature, make sure that engine oil pressure corre-
sponding to the engine speed is produced.
NOTE: E
When engine oil temperature is low, the engine oil pressure becomes high.
Engine oil pressure [Engine oil temperature at 80

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