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SUSPENSION CONTROL SYSTEM


E SUSPENSION

                                                                                                                                                                    A




                                                       SUSPENSION CONTROL SYSTEM
                                                                                     SECTION                    SCS                                                 B



                                                                                                                                                                    C


                                                                                                                                                                    D


                                                                                                                                                                    SCS
                                                                   CONTENTS
                                    ADS                                               ACTIVE TEST PROCEDURE ............................ 23             .           F
                                                                                     Self-Diagnosis ....................................................... 25
                                                                                                                                                        .
TROUBLE DIAGNOSIS FOR SYMPTOMS ............... 2                         .            FUNCTION ......................................................... 25
                                                                                                                                                        .
  Inspection 5: Hard or Soft Feel ............................... 2      .            SELF-DIAGNOSTICS PROCEDURE ................. 25                   .           G
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC                                                 HOW TO READ SELF-DIAGNOSTIC RESULTS 25                            ...
ITEMS ........................................................................ 4
                                                                         .            MALFUNCTION CODE/SYMPTOM CHART ...... 26                          .
  Inspection 1: Vehicle Speed Sensor ....................... 4           .            HOW TO ERASE SELF-DIAGNOSTIC
  Inspection 2: Steering Angle Sensor ....................... 4          .                                                                                          H
                                                                                      RESULTS ........................................................... 26
                                                                                                                                                        .
  Inspection 3: Stop Lamp Switch .............................. 5        .
  Inspection 4: Vertical G sensor ............................... 6      .
TROUBLE DIAGNOSIS FOR ACTIVE DAMPER
                                                                                                                      EPS
                                                                                                                                                                     I
SUSPENSION ............................................................ 8.         ELECTRICALLY CONTROLLED POWER STEER-
  Precautions ............................................................. 8
                                                                         .         ING SYSTEM ........................................................... 27
                                                                                                                                                           .
    PRELIMINARY CHECK ....................................... 8          .           Precautions ............................................................ 27
                                                                                                                                                           .        J
  Fail-Safe .................................................................. 8
                                                                         .             BEFORE DIAGNOSING THE POWER STEER-
    FAIL-SAFE FUNCTIONS ..................................... 8          .             ING SYSTEM, ENSURE THAT .......................... 27               .
    FAIL-SAFE ITEMS ............................................... 8    .           Description ............................................................. 27
                                                                                                                                                           .
  Active Damper Suspension Configuration .............. 9                .                                                                                          K
                                                                                       SYSTEM DESCRIPTION ................................... 27           .
    SYSTEM COMPONENTS .................................... 9             .             FAIL-SAFE FUNCTION ...................................... 27        .
    SCHEMATIC ...................................................... 10  .             HYDRAULIC CIRCUIT ....................................... 28        .
    CONTROL UNIT INPUT/OUTPUT SIGNAL                                                 Component Parts Location .................................... 28      .        L
    STANDARD ........................................................ 20 .           Trouble Diagnosis .................................................. 29
                                                                                                                                                           .
  CONSULT-II Inspection Procedure ....................... 21             .             PRECAUTIONS FOR DIAGNOSIS .................... 29                   .
    SELF-DIAGNOSIS PROCEDURE ..................... 21                    .             INSPECTION BEFORE TROUBLE DIAGNOSIS 29                              ...      M
    DATA MONITOR PROCEDURE ........................ 22                   .             DIAGNOSIS PROCEDURE ............................... 29              .
    DATA MONITOR MODE .................................... 22            .           Control Unit Inspection Table ................................. 32    .




Edition; 2004 May                                                           SCS-1                                                                  2005 Q45
                          TROUBLE DIAGNOSIS FOR SYMPTOMS
                                                                                                      [ADS]
TROUBLE DIAGNOSIS FOR SYMPTOMS
[ADS]                                                                                                PFP:00007

Inspection 5: Hard or Soft Feel                                                                          EES000EW


1. SELF-DIAGNOSTICS INSPECTION
q   Disconnect control unit connector and shock absorber actuator connector, then re-connect them.
q   Perform self-diagnosis to check that proper test results are obtained.
Inspection results OK?
  OK     >> GO TO 2.
  NG     >> Check and repair detected area.

2. CHECK SHOCK ABSORBER ACTUATOR OPERATION
q   Set the diagnostic system in the self-diagnosis mode.
q   Depress parking brake pedal.
q   Set select switch to "AUTO", then move vehicle body up and down to check that dampening force of each
    shock absorber is high. Brake pedal should be released during tests.
q   Set select lever to "SPORT", then move vehicle body up and down to check that dampening force of each
    shock absorber is high.
Inspection results OK?
  OK     >> GO TO 11.
  NG     >> GO TO 3.

3. CHECK SHOCK ABSORBER ACTUATOR
q   Measure resistance between shock absorber actuator terminals.
        Front
                1,2,4,5 - 3 : Approx. 12
        Rear
                1,3,4,5 - 2 : Approx. 12
Inspection results OK?
 OK      >> GO TO 4.
 NG      >> Replace actuator.
                                                                                                      SEIA0284E



4. CHECK CONTROL UNIT OUTPUT SIGNAL
q   Measure voltage between control unit connector terminals 42 (L/
    R), 48 (B/R) and body ground.
        42 (L/R),48 (B/R) - Body ground    : Battery voltage
Inspection results OK?
 OK      >> GO TO 6.
 NG      >> GO TO 5.



                                                                                                      SEIA0285E



5. CHECK HARNESS CONNECTOR
q   Check continuity between control unit and shock absorber actuator terminals.
Inspection results OK?
 OK      >> Replace control unit
 NG      >> Replace harness connector.


Edition; 2004 May                                SCS-2                                           2005 Q45
                           TROUBLE DIAGNOSIS FOR SYMPTOMS
                                                                                                          [ADS]
6. CHECK SHOCK ABSORBER ACTUATOR OPERATION                                                                            A
q   Remove actuator from strut.
q   Set diagnostic system in the self-diagnostic mode.
q   Check that actuator operates as shown in the figure when select                                                   B
    switch is set to "AUTO" or "SPORT", and brake pedal is
    depressed or released.
Inspection results OK?                                                                                                C
  OK     >> GO TO 8.
  NG     >> GO TO 7.
                                                                                                                      D
                                                                                                          SEIA0093E



7. CHECK HARNESS CONNECTOR                                                                                            SCS

q   Check continuity between control unit and shock absorber actuator terminals.
Inspection results OK?
                                                                                                                      F
 OK      >> Replace control unit.
 NG      >> Repair or replace harness or connector.

8. CHECK SHOCK ABSORBER CONTROL ROD                                                                                   G

q   Pinch control rod with your fingers, then turn it 2 or 3 rotations to check that it rotates smoothly without
    free play.                                                                                                        H
Inspection results OK?
 OK      >> GO TO 9.
 NG      >> Replace shock absorber.                                                                                    I

9. SELF-DIAGNOSTICS1
q   Install actuator and perform self-diagnosis.                                                                      J
q   Turn ignition switch to "ON" to initialize actuator positioning, then re-perform self-diagnosis to check actu-
    ator operation.
Inspection results OK?                                                                                                K
  OK     >> INSPECTION END.
  NG     >> GO TO 10.
                                                                                                                      L
10. SELF-DIAGNOSTICS 2
q   Replace with a new actuator, then perform self-diagnosis.
                                                                                                                      M
q   Turn ignition switch to "ON" to initialize actuator positioning, then re-perform self-diagnosis to check actu-
    ator operation.
Inspection results OK?
  OK     >> Replace actuator
  NG     >> Replace shock absorber.

11. CHECK RIDE COMFORT
q   Check for improved riding comfort.
Inspection results OK?
 OK      >> INSPECTION END.
 NG      >> Replace shock absorber.




Edition; 2004 May                                   SCS-3                                               2005 Q45
                 TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
                                                                                               [ADS]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS                                                   PFP:00000

Inspection 1: Vehicle Speed Sensor                                                                EES000ES


1. CHECK INPUT SIGNAL
q   Check control unit input signal.
       Refer to EC-116, "ECM Terminals and Reference Value" .
Inspection results OK?
 OK      >> GO TO 2.
 NG      >> Replace control unit.

2. CHECK COMBINATION METER
q   Does combination meter operate properly?
Inspection results OK?
 OK      >> Repair or replace speed sensor or vehicle speed sensor-to-control unit harness.
 NG      >> Repair or replace combination meter circuit.
Inspection 2: Steering Angle Sensor                                                               EES000ET


1. CHECK CONTROL UNIT INPUT SIGNAL
q   Slowly turn the steering wheel at least 90



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