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B ENGINE

                                                                                                                                                                A




                                                            ENGINE LUBRICATION SYSTEM
                                                                                                    SECTION                   LU                                LU



                                                                                                                                                                C



                                                                                                                                                                D



                                                                                                                                                                E
                                                                 CONTENTS
PRECAUTIONS ......................................................... 2.         OIL COOLER ........................................................... 11
                                                                                                                                                       .        F
 Precautions for Liquid Gasket ................................. 2     .          Removal and Installation ....................................... 11  .
   REMOVAL OF LIQUID GASKET SEALING ......... 2                        .            REMOVAL .......................................................... 11
                                                                                                                                                       .
   LIQUID GASKET APPLICATION PROCEDURE 2                               .....        INSPECTION AFTER REMOVAL ...................... 11                 .        G
PREPARATION .......................................................... 3
                                                                       .            INSTALLATION .................................................. 12 .
 Special Service Tools .............................................. 3.            INSPECTION AFTER INSTALLATION ............... 12                   .
 Commercial Service Tool ........................................ 4    .         OIL PUMP ................................................................ 13
                                                                                                                                                       .
                                                                                                                                                                H
LUBRICATION SYSTEM ........................................... 5       .          Removal and Installation ....................................... 13  .
 Lubrication Circuit ................................................... 5
                                                                       .            REMOVAL .......................................................... 13
                                                                                                                                                       .
 System Drawing ...................................................... 6
                                                                       .            INSTALLATION .................................................. 13 .
ENGINE OIL .............................................................. 7
                                                                       .            INSPECTION AFTER INSTALLATION ............... 14                   .         I
 Inspection ................................................................ 7
                                                                       .          Disassembly and Assembly ................................... 14      .
   OIL LEVEL ........................................................... 7
                                                                       .            DISASSEMBLY .................................................. 14  .
   OIL APPEARANCE .............................................. 7     .            INSPECTION AFTER DISASSEMBLY ............... 14                    .         J
   OIL LEAKAGE ...................................................... 7.            ASSEMBLY ........................................................ 15
                                                                                                                                                       .
   OIL PRESSURE CHECK ..................................... 7          .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 16                        .
 Changing Engine Oil ............................................... 8 .          Standard and Limit ................................................. 16
                                                                                                                                                       .
                                                                                                                                                                K
OIL FILTER .............................................................. 10
                                                                       .            OIL PRESSURE ................................................. 16  .
 Removal and Installation ....................................... 10   .            OIL PUMP .......................................................... 16
                                                                                                                                                       .
   REMOVAL .......................................................... 10
                                                                       .            REGULATOR VALVE ......................................... 16       .
   INSTALLATION .................................................. 10  .            ENGINE OIL CAPACITY (APPROXIMATE) ....... 16                       .         L
   INSPECTION AFTER INSTALLATION .............. 10                     .

                                                                                                                                                                M




Revision: August 2007                                                       LU-1                                                             2004 QX56
                                                  PRECAUTIONS

PRECAUTIONS                                                                   PFP:00001

Precautions for Liquid Gasket                                                      EBS00I4E

REMOVAL OF LIQUID GASKET SEALING
G    After removing the bolts and nuts, separate the mating surface
     and remove the old liquid gasket sealing using Tool.
         Tool number                       : KV10111100 (J-37228)
     CAUTION:
     Do not damage the mating surfaces.
G    Tap the seal cutter to insert it.
G    In areas where the Tool is difficult to use, lightly tap to slide it.


                                                                               WBIA0566E


LIQUID GASKET APPLICATION PROCEDURE
1.   Remove the old liquid gasket adhering to the gasket application
     surface and the mating surface using suitable tool.
     G Remove the liquid gasket completely from the groove of the
       liquid gasket application surface, bolts, and bolt holes.
2.   Thoroughly clean the mating surfaces and remove adhering
     moisture, grease and foreign material.




                                                                               PBIC0003E



3.   Attach the liquid gasket tube to the Tool.
         Tool number        : WS39930000 (       --   )
     Use Genuine RTV Silicone Sealant or equivalent. Refer to
     GI-45, "Recommended Chemical Products and Sealants" .
4.   Apply the liquid gasket without breaks to the specified location
     with the specified dimensions.



                                                                               WBIA0567E




     G   If there is a groove for the liquid gasket application, apply the
         liquid gasket to the groove.
     G As for the bolt holes, normally apply the liquid gasket inside
         the holes. If specified in the procedure, it should also be
         applied outside the holes.
     G Within five minutes of liquid gasket application, install the mat-
         ing component.
     G If the liquid gasket protrudes, wipe it off immediately.

     G Do not retighten after the installation.

     G Wait 30 minutes or more after installation before refilling the         SEM159F

         engine with engine oil and engine coolant.
     CAUTION:
     If there are specific instructions in this manual, observe them.




Revision: August 2007                                     LU-2               2004 QX56
                                                       PREPARATION

PREPARATION                                                                                                                    PFP:00002
                                                                                                                                              A
Special Service Tools                                                                                                              EBS00I4F

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number                                                                            Description
                                                                                                                                              LU
  (Kent-Moore No.)
  Tool name
  ST25051001                                                                             Measuring oil pressure
  (J-25695-1)                                                                            Maximum measuring range:                             C
  Oil pressure gauge                                                                     2,452 kPa (25 kg/cm2 , 356 psi)


                                                                                                                                              D

                                                                        S-NT050


  ST25052000                                                                             Adapting oil pressure gauge to cylinder block        E
  (J-25695-2)
  Hose

                                                                                                                                              F


                                                                        S-NT559
                                                                                                                                              G
  KV10111100                                                                             Removing steel oil pan and rear timing chain
  (J-37228)                                                                              case
  Seal cutter
                                                                                                                                              H



                                                                        NT046                                                                  I
  KV10115801                                                                             Removing and installing oil filter
  (J-38956)                                                                              a: 64.3 mm (2.531 in)
  Oil filter wrench                                                                                                                            J



                                                                                                                                              K
                                                                        S-NT375


  WS39930000                                                                             Pressing the tube of liquid gasket
  ( -- )                                                                                                                                       L
  Tube presser


                                                                                                                                              M

                                                                        S-NT052




Revision: August 2007                                           LU-3                                                          2004 QX56
                          PREPARATION

Commercial Service Tool                                                                 EBS00I4G


  Tool name                                     Description
  Power tool                                    Loosening bolts and nuts




                                    PBIC0190E


  Deep socket                                   Removing and installing oil pressure sensor
                                                Deep socket 26 mm (1.02 in)




                                    NT818




Revision: August 2007        LU-4                                                2004 QX56
                                      LUBRICATION SYSTEM

LUBRICATION SYSTEM                                                                       PFP:15010
                                                                                                          A
Lubrication Circuit                                                                            EBS00I4H




                                                                                                          LU



                                                                                                          C



                                                                                                          D



                                                                                                          E



                                                                                                          F



                                                                                                          G


                                                                                                          H



                                                                                                           I

                                                                                        WBIA0399E


   1.   Exhaust camshaft              2.   Intake camshaft       3.   Main oil galley                      J
   4.   Chain tensioner (Left bank)   5.   Oil filter            6.   Oil cooler
   7.   Oil pan                       8.   Oil strainer          9.   Oil pump
   10. Chain tensioner (Right bank)                                                                       K


                                                                                                           L



                                                                                                          M




Revision: August 2007                                     LU-5                          2004 QX56
                        LUBRICATION SYSTEM

System Drawing                                       EBS00I4I




                                             PBIC1901E




Revision: August 2007          LU-6          2004 QX56
                                                ENGINE OIL

ENGINE OIL                                                                                                PFP:KLA92
                                                                                                                           A
Inspection                                                                                                      EBS00I4J

OIL LEVEL
G   Before starting the engine make sure the vehicle is parked on a                                                        LU
    flat and level surface, then check the oil level. If the engine is
    already running, turn it off and allow 10 minutes before check-
    ing.
G   Check that the oil level is within the low (L) and high (H) range                                                      C
    as indicated on the dipstick.
G   If the engine oil level is out of range, add oil as necessary. Refer
    to GI-45, "Recommended Chemical Products and Sealants" .                                                               D


                                                                                                            SMA954C
                                                                                                                           E
OIL APPEARANCE
G   Check the engine oil for a white milky appearance or excessive contamination.
G   If the engine oil is milky, it is highly probable that it is contaminated with engine coolant. Repair the broken       F
    parts.
OIL LEAKAGE
                                                                                                                           G
Check for oil leakage around the following areas.
G  Oil pan
G  Oil pan drain plug                                                                                                      H
G  Oil pressure sensor
G  Oil filter
G  Oil cooler                                                                                                               I
G  Intake valve timing control cover
G  Intake valve timing control solenoid valve
                                                                                                                            J
G  Front cover
G  Mating surface between cylinder block and cylinder head
G  Mating surface between cylinder head and rocker cover
                                                                                                                           K
G  Crankshaft oil seal (front and rear)
OIL PRESSURE CHECK
WARNING:                                                                                                                    L
G  Be careful not to burn yourself, as engine oil may be hot.
G  Put the selector lever in the Park "P" position.
1. Check the engine oil level. Refer to LU-7, "OIL LEVEL" .                                                                M
2. Remove engine front undercover using power tool.
3. Disconnect the oil pressure sensor harness connector.
4. Remove the oil pressure sensor.




                                                                                                            WBIA0538E




Revision: August 2007                                 LU-7                                              2004 QX56
                                                 ENGINE OIL

5.   Install Tools.
        Tool number       : ST25051001 (J-25695-1)
                          : ST25052000 (J-25695-2)




                                                                                                                     WBIA0571E


6.   Start the engine and warm it up to normal operating temperature.
7.   Check the engine oil pressure with engine running under no-load.
     Engine oil pressure [Engine oil temperature at 80



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