Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti QX56 JA60 2004-2005 Approved 2004_QX56 rfd
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D DRIVELINE/AXLE
A
SECTION RFD
REAR FINAL DRIVE
B
C
RFD
E
CONTENTS
PREPARATION .......................................................... 2
. BLY ..................................................................... 13
. F
Special Service Tools .............................................. 2
. REMOVAL OF DRIVE PINION ASSEMBLY ....... 14 .
Commercial Service Tools ....................................... 4 . DISASSEMBLY OF DIFFERENTIAL CASE
NOISE, VIBRATION, AND HARSHNESS (NVH) ASSEMBLY ........................................................ 16 . G
TROUBLESHOOTING ............................................... 5 . INSPECTION ..................................................... 17 .
NVH Troubleshooting Chart .................................... 5 . ADJUSTMENT OF DIFFERENTIAL CASE ........ 17 .
FRONT OIL SEAL ..................................................... 6
. SIDE BEARING PRELOAD ................................ 18 .
H
Removal and Installation ......................................... 6
. TOOTH CONTACT ............................................. 19 .
REMOVAL ............................................................ 6
. ASSEMBLY OF DIFFERENTIAL CASE ASSEM-
INSTALLATION .................................................... 7
. BLY ..................................................................... 20
.
SIDE OIL SEAL ......................................................... 8
. INSTALLATION OF DRIVE PINION ASSEMBLY 21 ... I
Removal and Installation ......................................... 8
. INSTALLATION OF DIFFERENTIAL CASE
REMOVAL ............................................................ 8
. ASSEMBLY ........................................................ 23 .
INSTALLATION .................................................... 8
. SERVICE DATA AND SPECIFICATIONS (SDS) ..... 26 . J
REAR FINAL DRIVE ASSEMBLY ........................... 10 . General Specifications ........................................... 26 .
Removal and Installation ....................................... 10. Drive Gear Runout ................................................. 26 .
REMOVAL .......................................................... 10
. Side Gear Adjustment ........................................... 26 .
K
INSTALLATION ...................................................11
. AVAILABLE SIDE GEAR THRUST WASHERS... 26
Components ...........................................................11
. Drive Pinion Height Adjustment ............................. 26 .
Pre-Inspection ....................................................... 12
. AVAILABLE PINION HEIGHT ADJUSTING
TOTAL PRELOAD .............................................. 12 . WASHERS ......................................................... 26 . L
DRIVE GEAR TO DRIVE PINION BACKLASH... 12 Drive Pinion Preload Adjustment ........................... 26 .
DRIVE GEAR RUNOUT ..................................... 12 . Side Bearing Preload Adjustment .......................... 27 .
COMPANION FLANGE RUNOUT ..................... 13 . SIDE BEARING ADJUSTING WASHERS ......... 27 . M
TOOTH CONTACT ............................................. 13 . Total Preload Adjustment ....................................... 27 .
Disassembly and Assembly .................................. 13 .
REMOVAL OF DIFFERENTIAL CASE ASSEM-
Revision: August 2007 RFD-1 2004 QX56
PREPARATION
PREPARATION PFP:00002
Special Service Tools EDS002JH
The actual shapes of the Kent-Moore tools may differ from those of the special service tools illustrated here.
Tool name Description
Tool number
(Kent-Moore No.)
Drift G Installing front oil seal
ST15310000 G Installing drive pinion rear bearing outer
( -- ) race.
a: 96 mm (3.77 in) dia.
b: 84 mm (3.30 in) dia.
ZZA0811D
Drift Installing side oil seal
ST35271000 a: 72 mm (2.83 in) dia.
( -- ) b: 63 mm (2.48 in) dia.
ZZA1143D
Protector Installing side flange
KV38107900
(J-39352)
S-NT129
Attachment Fixing unit assembly
KV38100800 a: 541 mm (21.30 in) dia.
(J-25604-01) b: 200 mm (7.87 in) dia.
SDIA0267E
Differential side bearing puller set Removing side bearing inner race
ST3306S001 a: 28.5 mm (1.122 in) dia.
( -- ) b: 38 mm (1.50 in) dia.
1.ST33051001
( -- )
2.ST33061000
(J-8107-2)
NT072
Drift Installing drive pinion front bearing outer race
ST30621000 a: 79 mm (3.11 in) dia.
( -- ) b: 59 mm (2.32 in) dia.
ZZA0810D
Revision: August 2007 RFD-2 2004 QX56
PREPARATION
Tool name Description
Tool number A
(Kent-Moore No.)
Drift Installing side bearing inner race
KV38100200 a: 65 mm (2.55 in) dia. B
(J-26233) b: 49 mm (1.92 in) dia.
C
ZZA1143D
Drive pinion flange wrench Removing and installing drive pinion nut RFD
KV40104000 a: 85 mm (3.35 in) dia.
( -- ) b: 65 mm (2.56 in) dia.
E
NT659
Slide hammer Removing side flange F
ST36230000
(J-25840-A)
G
ZZA0803D H
Axle stand Removing side flange
KV40104100
( -- )
I
J
ZZA0804D
Slide hammer Removing differential case assembly
HT72400000
( -- ) K
L
S-NT125
Drift Installing drive pinion rear bearing outer race
ST35325000 (use with ST30621000) M
( -- )
S-NT090
Preload gauge Measuring pinion bearing preload and total
ST3127S000 preload
(J-25765-A)
1. Torque wrench
GG91030000
(J-25765)
2. Socket adapter (1/2 in)
HT62940000
( -- )
3. Socket adapter (3/8 in) NT124
HT62900000
( -- )
Revision: August 2007 RFD-3 2004 QX56
PREPARATION
Tool name Description
Tool number
(Kent-Moore No.)
Side bearing outer race puller Removing front oil seal
ST33290001
(J-34286)
ZZA0601D
Drift Installing side bearing
ST33081000 a: 43 mm (1.69 in) dia.
( -- ) b: 33.5 mm (1.31 in) dia.
ZZA0810D
Bearing puller Removing drive pinion rear bearing inner
ST30021000 race
( -- )
ZZA0700D
Drift Installing drive pinion rear bearing inner race
ST30022000 a: 110 mm (4.33 in) dia.
( -- ) b: 46 mm (1.81 in) dia.
ZZA0920D
Commercial Service Tools EDS002JI
Tool name Description
Power tool Removing bolts and nuts
PBIC0190E
Revision: August 2007 RFD-4 2004 QX56
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